IP Library › Granted Patent US 11,897,204
Granted Patent B2
US 11,897,204 · App. 16/759,921 · Granted Feb 13, 2024

Ancillary objects in object generation

Inventors: Pol Fornos (Sant Cugat del Valles, ES); David Ramirez Muela (Sant Cugat del Valles, ES); Sergio Puigardeu Aramendia (Sant Cugat del Valles, ES)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/40B29C64/153B29C64/393B33Y10/00B33Y40/00B33Y40/20B33Y50/02
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Quick Facts
Patent No.
US 11,897,204
App. No.
16/759,921
Granted
Feb 13, 2024
Kind
B2
Abstract

In an example, a method includes in an additive manufacturing process, generating a first object and generating an ancillary object on top of the first object to reduce a thermal gradient of the first object during cooling.

Claims (28)

1. A method comprising:

in an additive manufacturing process, generating a first object from an initial bottom layer of the first object to a final top layer of the first object, by applying and selectively solidifying build material in correspondence with the first object on a layer-by-layer basis;

after the first object has been additively manufactured, determining a thermal diffusion model by determining a heat map of the final top layer of the first object;

generating a plurality of layers of unfused build material on the final top layer of the first object; and

generating an ancillary object on the layers of the unfused build material from an initial bottom layer of the ancillary object to a final top layer of the ancillary object, by applying the build material and selectively fusing the build material in correspondence with the ancillary object on the layer-by-layer basis, the ancillary object having a thermal profile based on the thermal diffusion model and reducing a thermal gradient of the first object during cooling.

2. The method according to claim 1 , wherein the thermal diffusion model is determined by further applying a diffusion function to the heat map.

3. The method according to claim 1 , wherein determining the heat map comprises measuring a temperature of the final top layer of the first object.

4. The method according to claim 1 , further comprising:

determining instructions for generating the ancillary object, wherein determining the instructions comprises determining instructions for placement of a fusing agent on each of a plurality of layers of the ancillary object.

5. The method according to claim 4 , wherein determining the instructions further comprises determining an amount of the fusing agent to place at each of a plurality of locations on each layer of the ancillary object based on the thermal profile that the ancillary object is to have.

6. A non-transitory machine-readable medium comprising instructions which when executed by a processor cause the processor to perform processing comprising:

in an additive manufacturing process, generating a first object from an initial bottom layer of the first object to a final top layer of the first object, by applying and selectively solidifying build material in correspondence with the first object on a layer-by-layer basis;

after the first object has been additively manufactured, determining a thermal diffusion model by determining a heat map of the final top layer of the first object;

generating a plurality of layers of unfused build material on the final top layer of the first object; and

generating an ancillary object on the layers of the unfused build material from an initial bottom layer of the ancillary object to a final top layer of the ancillary object, by applying the build material and selectively fusing the build material in correspondence with the ancillary object on the layer-by-layer basis, the ancillary object having a thermal profile based on the thermal diffusion model and reducing a thermal gradient of the first object during cooling.

7. The non-transitory machine-readable medium according to claim 6 , wherein the thermal diffusion model is determined by further comprises applying a diffusion function to the heat map.

8. The non-transitory machine-readable medium according to claim 6 , wherein determining the heat map comprises measuring a temperature of the final top layer of the first object.

9. The non-transitory machine-readable medium according to claim 6 , wherein the processing further comprises:

determining instructions for generating the ancillary object, wherein determining the instructions comprises determining instructions for placement of a fusing agent on each of a plurality of layers of the ancillary object.

10. The non-transitory machine-readable medium according to claim 9 , wherein determining the instructions further comprises determining an amount of the fusing agent to place at each of a plurality of locations on each layer of the ancillary object based on the thermal profile that the ancillary object is to have.

11. An apparatus comprising:

a processor; and

a memory storing instructions executable by the processor to:

in an additive manufacturing process, generate a first object from an initial bottom layer of the first object to a final top layer of the first object, by applying and selectively solidifying build material in correspondence with the first object on a layer-by-layer basis;

after the first object has been additively manufactured, determine a thermal diffusion model by determining a heat map of the final top layer of the first object;

generate a plurality of layers of unfused build material on the final top layer of the first object; and

generate an ancillary object on the layers of the unfused build material from an initial bottom layer of the ancillary object to a final top layer of the ancillary object, by applying the build material and selectively fusing the build material in correspondence with the ancillary object on the layer-by-layer basis, the ancillary object having a thermal profile based on the thermal diffusion model and reducing a thermal gradient of the first object during cooling.

12. The apparatus of claim 11 , wherein the thermal diffusion model is further determined by further applying a diffusion function to the heat map.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2020
From: HP PRINTING AND COMPUTING SOLUTIONS, S.L.U.
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 053130/0595 →
Continuity (1)
Related Publication 20200324489A1 · Oct 15, 2020