IP Library › Granted Patent US 11,906,044
Granted Patent B2
US 11,906,044 · App. 17/713,567 · Granted Feb 20, 2024

Gear seeking polystable shifter

Inventor: Christopher Soave (Oxford, MI)
Assignee: Kuster North America, Inc.
F16H61/32F16H59/105F16H61/24F16H2061/241F16H2061/247F16H2061/2869F16H2061/2892F16H2061/326
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Quick Facts
Patent No.
US 11,906,044
App. No.
17/713,567
Granted
Feb 20, 2024
Kind
B2
Abstract

A gear seeking shifter including a housing containing a shift lever with a rotatable base and outer tube supporting a depressible inner push rod. A CAM shaft component is driven by a gear seeking motor. An upwardly biased gate pawl located in the inner push rod contacts with any of PRND shifter position gates configured along an opposing underside of the housing. At least one detent cartridge contains a pawl supported within the rotatable base of the shift lever in biasing contact with a detent plate profile configured upon an opposing inside surface of the housing. The CAM shaft component, upon being rotated by the motor, includes each of a first profile for retracting the gate pawl and a second profile for inwardly displacing the detent pawl away from the detent plate profile to permit the CAM component to rotate the shift lever to a desired gear position.

Claims (37)

1. A gear seeking shifter, comprising:

a housing containing a shift lever having a rotatable base and an extending tube;

a spring loaded inner push rod seated within said extending tube and including a gate pawl secured to said push rod which is biased into contact with any of PRND shifter position gates configured within said housing proximate an elongated track through which said shift lever extends;

a shaft supported cam component rotatably supported to said base and driven by a gear seeking motor;

at least one detent cartridge containing a detent pawl supported within said base of said shift lever in biasing contact with a detent plate profile configured upon an opposing inside surface of said housing; and

said shaft supported cam component, upon being rotated by said gear seeking motor, displacing said detent pawl away from contact with said detent plate profile to permit said shaft supported cam component to rotate said shift lever between gear positions.

2. The shifter of claim 1 , said shaft supported cam component further comprising each of a first profile for retracting said gate pawl from a selected one of said shifter position gates and a second profile for engaging and inwardly displacing said detent pawl from said detent profile.

3. The shifter of claim 1 , further comprising a shift position sensor gear with end support magnet rotatably slaved to said shaft supported cam component, a printed circuit board assembly (PCBA) mounted within said housing in proximity to said sensor gear and including a sensor opposing a shaft end supported magnet of said sensor gear for instructing rotation of said gear seeking motor.

4. The shifter of claim 1 , said shaft supported cam component further comprising first and second valleys for receiving said detent cartridges and for providing resistance between said shift lever and said detent cartridges and said shaft supported cam component to allow the shift lever to move to a commanded one of the gear positions.

5. The shifter of claim 4 , said detent cartridges each further comprising a detent housing containing a detent spring loaded pawl biased in a direction toward said detent plate, said detent housing biased in an opposite direction by extension springs toward said shaft supported cam component.

6. The shifter of claim 1 , further comprising a gate pawl retraction pin secured to said inner push rod below said upwardly biased gate pawl, a push rod spring seated within a pocket in said outer tube for upwardly biasing said gate pawl and said push rod.

7. The shifter of claim 1 , said gear seeking motor further comprising a worm engaging a gear seeking worm gear for driving said shaft supported cam component.

8. The shifter of claim 1 , said housing further comprising inter-assemblable left and right housing portions.

9. The shifter of claim 1 , said rotatable base of said shift lever further comprising a plurality of notches or recesses configured within an arcuate surface and corresponding to said PRND positions.

10. The shifter of claim 9 , further comprising a lock motor configured to rotate said shaft supported cam component for actuating at least one plunger biasingly supported within said housing and having an extending portion aligning with a selected one of said notches and such that, upon rotation of said cam component by said motor, said plunger being caused to displace to a disengaged position to permit gear seeking rotation of said shift lever.

11. The shifter of claim 10 , said lock motor further comprising a worm shaft actuating a worm gear, said shaft supported cam component including an extending end in slaved relationship with said bevel gear so that actuation of the motor causes rotation of said cam component.

12. The shifter of claim 11 , said at least one plunger further comprising each of a first plunger in aligning relationship with a first pair of said notches defining Park and Neutral shifter positions and a second plunger in aligning relationship with a second pair of notches defining Reverse and Drive positions associated with said lever shifter rotatable base.

13. The shifter of claim 12 , further comprising first and second coil springs for biasing said first and second plungers in an engaged position relative to said shifter.

14. The shifter of claim 12 , each of said plungers further comprising either of an angled end tab or an integral boomerang shaped portion influenced by a motor actuated eccentric cam for linearly actuating said plungers relative said shifter position notches.

15. The shifter of claim 12 , further comprising a magnet supported upon an end of said shaft supported eccentric cam and, in response to rotation relative to a proximately located sensor integrated into a PCBA board, detecting a position of said cam.

16. The shifter of claim 1 , said rotatable base of said shift lever further comprising a wedge shape pivotally secured externally to said housing, said plurality of notches or recesses further defining bores which are formed in said wedge shape.

17. A gear seeking shifter, comprising:

a housing containing a shift lever with a rotatable base and fixed outer tube supporting an upwardly extending and depressible inner push rod;

a shaft supported cam component being driven by a gear seeking motor;

an upwardly biased gate pawl secured to said inner push rod into contact with any of a PRND shifter position gates configured along an opposing underside of said housing;

at least one detent cartridge containing a pawl supported within said rotatable base of said shift lever in biasing contact with a detent plate profile configured upon an opposing inside surface of said housing; and

said shaft supported cam component, upon being rotated by said gear seeking motor, including each of a first profile for retracting said gate pawl and a second profile for engaging and inwardly displacing said detent pawl away from contact with said detent plate profile and to permit said shaft supported cam component to rotate said shift lever to a desired gear position.

18. A gear seeking shifter, comprising:

a housing against which is pivotally secured a shift lever, the shift lever having a rotatable wedge shaped base and an extending outer tube supporting a displaceable push rod;

a shaft supported cam component being driven by a gear seeking motor;

a gate pawl secured to said inner displaceable rod and biased into contact with any of a PRND shifter position gates configured within said housing;

at least one detent cartridge containing a pawl supported within said rotatable base of said shift lever in biasing contact with a detent plate profile configured upon an opposing inside surface of said housing; and

said shaft supported cam component, upon being rotated by said gear seeking motor, including each of a first profile for retracting said gate pawl and a second profile for engaging and inwardly displacing said detent pawl away from contact with said detent plate profile and to permit said shaft supported cam component to rotate said shift lever to a desired gear position.

19. The shifter of claim 18 , further comprising a plurality of recessed bores formed into said wedge shape base and facing said housing.

20. The shifter of claim 19 , further comprising a lock motor configured to rotate said shaft supported cam component for actuating first and second plungers biasingly supported within said housing and having an extending portion aligning with a selected one of said recessed bores and such that, upon rotation of said cam by said motor, said plunger being caused to displace to a disengaged position to permit gear seeking rotation of said shift lever.

21. The shifter of claim 20 , further comprising first and second coil springs for biasing said first and second plungers in an engaged position relative to said shifter.

22. The shifter of claim 20 , further comprising a magnet supported upon an end of said shaft supported cam component and, in response to rotation relative to a proximately located sensor integrated into a PCBA board, detecting a position of said shaft supported cam component.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S NAME PREVIOUSLY RECORDED ON REEL 059504 FRAME 0679. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 7, 2022
From: SOAVE, CHRISTOPHER
To: KUSTER NORTH AMERICA, INC.
Reel/Frame 059629/0488 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2022
From: SOAVE, CHRISTOPHER
To: KUSTER NORTHER AMERICA, INC.
Reel/Frame 059504/0679 →
Continuity (3)
Provisional Application 63208721 · Jun 9, 2021
Provisional Application 63172384 · Apr 8, 2021
Related Publication 20220325791A1 · Oct 13, 2022