IP Library Granted Patent US 11,908,162
Granted Patent B2
US 11,908,162 · App. 17/556,083 · Granted Feb 20, 2024

Line scanner having target-tracking and geometry-tracking modes

Inventors: Francesco Bonarrigo (Ghedi, IT); Paul C. Atwell (Lake Mary, FL); John Lucas Creachbaum (Deltona, FL); Nitesh Dhasmana (Lake Mary, FL); Fabiano Kovalski (Sanford, FL); Andrea Riccardi (Rezzato, IT); William E. Schoenfeldt (Oviedo, FL); Marco Torsello (Brescia, IT); Christopher Michael Wilson (Lake Mary, FL)
Assignee: FARO Technologies, Inc.
G06T7/74G01C11/02H04N23/55H04N23/56H04N23/80G06T2207/10012G06T2207/30204H04N13/239
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Quick Facts
Patent No.
US 11,908,162
App. No.
17/556,083
Granted
Feb 20, 2024
Kind
B2
Abstract

A handheld three-dimensional (3D) measuring system operates in a target mode and a geometry mode. In the target mode, a target-mode projector projects a first line of light onto an object, and a first illuminator sends light to markers on or near the object. A first camera captures an image of the first line of light and the illuminated markers. In the geometry mode, a geometry-mode projector projects onto the object a first multiplicity of lines, which are captured by the first camera and a second camera. One or more processors determines 3D coordinates in the target mode and the geometry mode.

Claims (37)

1. A system comprising:

a first target-mode projector operable to project a first line of light onto an object;

a first illuminator operable to illuminate markers on or near the object;

a first geometry-mode projector operable to project a first multiplicity of lines onto the object;

a first camera operable to capture a first target-mode image of the first line of light on the object and the illuminated first markers;

the first camera further operable to receive a first geometry-mode image of the projected first multiplicity of lines;

a second camera operable to receive a second geometry-mode image of the projected first multiplicity of lines, the first geometry-mode projector being a different distance from the second camera than from the first camera; and

one or more processors operable to determine first three-dimensional (3D) coordinates of points on the object based at least in part on the captured first target-mode image, the one or more processors being further operable to determine second 3D coordinates of points on the object based at least in part on the captured first geometry-mode image and the captured second geometry-mode image,

wherein at least the first target rode projector and the first camera operate in a target tracking mode and wherein at least the first geometry-mode projector, the first camera, and the second camera operate in a geometry tracking mode, the target tracking mode and the geometry tracking mode being user selectable.

2. The system of claim 1 wherein:

the one or more processors are further operable to determine 3D coordinates of points on the object in a global frame of reference based at least in part on combining the first 3D coordinates obtained during a first interval of time with the first 3D coordinates obtained during a second interval of time or based at least in part on combining the second 3D coordinates obtained during the first interval of time with the second 3D coordinates obtained during the second interval of time.

3. The system of claim 1 further comprising:

a second target-mode projector operable to project a second line of light onto the object;

one of the first illuminator and a second illuminator operable to illuminate second markers with light, the second markers being on or near the object;

the second camera further operable to capture a second target-mode image of the projected second line of light and the illuminated second markers; and

the one or more processors further operable to determine the first three-dimensional (3D) coordinates of points on the object further based on the captured second target-mode image.

4. The system of claim 3 wherein:

the first line of light has a first wavelength;

the second line of light has a second wavelength;

the first illuminator is operable to project light at a third wavelength;

the first multiplicity of lines has a fourth wavelength;

the first camera images light at the first wavelength, the third wavelength, and the fourth wavelength, but not at the second wavelength; and

the second camera images light at the second wavelength, the third wavelength, and the fourth wavelength, but not at the first wavelength.

5. The system of claim 1 wherein the one or more processors further comprises at least one processor in a handheld unit and at least one processor in a wearable unit, the handheld unit being connected to the wearable unit by an electrical cable, the handheld unit configured to hold the first target-mode projector, the first illuminator, the first geometry-mode projector, the first camera, and the second camera.

6. A system comprising:

a first target-mode projector operable to protect a first line of light onto an object;

a first illuminator operable to illuminate markers on or near the object;

a first geometry-mode projector operable to project a first multiplicity of lines onto the object;

a first camera operable to capture a first target-mode image of the first line of light on the object and the illuminated first markers;

the first camera further operable to receive a first geometry-mode image of the projected first multiplicity of lines;

a second camera operable to receive a second geometry-mode image of the projected first multiplicity of lines, the first geometry-mode projector being a different distance from the second camera than from the first camera;

one or more processors operable to determine first three-dimensional (3D) coordinates of points on the object based at least in part on the captured first target-mode image, the one or more processors being further operable to determine second 3D coordinates of points on the object based at least in part on the captured first geometry-mode image and the captured second geometry-mode image, wherein the one or more processors are further operable to determine 3D coordinates of points on the object in a global frame of reference by combining the 3D coordinates obtained during a first interval of time with the first 3D coordinate; obtained during a second interval of time, the combining based at least in part on the second 3D coordinates obtained during the first interval of time and the second 3D coordinates obtained during the second interval of time;

a second geometry-mode projector operable to project onto the object a second multiplicity of lines of light;

the first camera further operable to capture a third geometry-mode image of the projected second multiplicity of lines;

a second camera operable to capture a fourth geometry-mode image of the projected second multiplicity of lines, the second geometry-mode projector being a different distance from the second camera than the first camera; and

the one or more processors further operable to determine the second 3D coordinates of points on the object further based at least in part on the third geometry-mode image, the fourth geometry-mode image, and the second multiplicity of lines from the second geometry-mode projector.

7. The system of claim 6 wherein light from the first geometry-mode projector and light from the second geometry-mode projector are projected alternately.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2023
From: BONARRIGO, FRANCESCO
To: FARO TECHNOLOGIES, INC.
Reel/Frame 064323/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2022
From: ATWELL, PAUL C.; CREACHBAUM, JOHN LUCAS; DHASMANA, NITESH; KOVALSKI, FABIANO; RICCARDI, ANDREAS; SCHOENFELDT, WILLIAM E.; TORSELLO, MARCO; WILSON, CHRISTOPHER MICHAEL
To: FARO TECHNOLOGIES, INC.
Reel/Frame 058833/0278 →
Continuity (2)
Provisional Application 63130006 · Dec 23, 2020
Related Publication 20220198704A1 · Jun 23, 2022
Cited By (1)
US 12,536,700