IP Library Granted Patent US 11,908,691
Granted Patent B2
US 11,908,691 · App. 17/951,758 · Granted Feb 20, 2024

Techniques to engineer nanoscale patterned features using ions

Inventors: Simon Ruffell (South Hamilton, MA); John Hautala (Beverly, MA); Adam Brand (Palo Alto, CA); Huixiong Dai (San Jose, CA)
Assignee: Applied Materials, Inc.
H01L21/0273H01L21/0337H01L21/3086H01L21/76816
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Quick Facts
Patent No.
US 11,908,691
App. No.
17/951,758
Granted
Feb 20, 2024
Kind
B2
Abstract

A method of patterning a substrate. The method may include providing a surface feature on the substrate, the surface feature having a first dimension along a first direction within a substrate plane, and a second dimension along a second direction within the substrate plane, wherein the second direction is perpendicular to the first direction; and directing first ions in a first exposure to the surface feature along the first direction at a non-zero angle of incidence with respect to a perpendicular to the substrate plane, in a presence of a reactive ambient containing a reactive species; wherein the first exposure etches the surface feature along the first direction, wherein after the directing, the surface feature retains the second dimension along the second direction, and wherein the surface feature has a third dimension along the first direction different than the first dimension.

Claims (9)

1. A method of enhancing lithographic patterning of a substrate, comprising:

providing a layer on the substrate, the substrate defining a substrate plane, the layer comprising a plurality of trenches, isolated from one another, the plurality of trenches defining a first spacing that is larger than a target spacing; and

performing a directional ion etch to selectively etch the plurality of trenches along a first direction with respect to a second direction within the substrate plane, wherein the directional ion etch etches an entire thickness of the layer, wherein the plurality of trenches define a second spacing, equal to the target spacing, after the performing the directional ion etch.

2. The method of claim 1 , wherein the performing the directional ion etch comprises directing ions to the substrate at a non-zero angle with respect to a perpendicular to the substrate plane.

3. The method of claim 1 , wherein the layer is a first layer, the method further comprising: after the directional ion etch performing a transfer etch to transfer the plurality of trenches into a second layer, subjacent the first layer, wherein the transfer etch takes place in a vertical direction along a perpendicular to the substrate plane.

4. The method of claim 1 , wherein a position of the plurality of trenches is not shifted after the directional ion etch.

5. The method of claim 1 , wherein a position of the plurality of trenches is shifted after the directional ion etch.

6. The method of claim 1 , wherein the layer is a first layer, and wherein the directional ion etch selectively etches the first layer with respect to a second layer, subjacent the first layer.

7. The method of claim 1 , wherein the performing the directional ion etch comprises directing a ribbon beam to the substrate, the ribbon beam having a short axis parallel to the first direction, and having a long axis extending along the second direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2022
From: RUFFELL, SIMON; HAUTALA, JOHN; BRAND, ADAM; DAI, HUIXIONG
To: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
Reel/Frame 061197/0655 →
Continuity (4)
Continuation 17170351 · Feb 8, 2021
Division 15978722 · May 14, 2018
Continuation 14749822 · Jun 25, 2015
Related Publication 20230020164A1 · Jan 19, 2023
Cited By (1)
US 12,255,067