IP Library › Granted Patent US 11,908,702
Granted Patent B2
US 11,908,702 · App. 17/406,874 · Granted Feb 20, 2024

Gate structures in semiconductor devices

Inventors: Hsiang-Pi Chang (New Taipei, TW); Chung-Liang Cheng (Changhua County, TW); I-Ming Chang (Shinchu, TW); Yao-Sheng Huang (Kaohsiung, TW); Huang-Lin Chao (Hillsboro, OR)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L21/3115H01L21/02192H01L21/477H01L21/823431H01L21/823857H01L27/0924H01L29/517H01L29/66795H01L29/7851
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Quick Facts
Patent No.
US 11,908,702
App. No.
17/406,874
Granted
Feb 20, 2024
Kind
B2
Abstract

A semiconductor device with different configurations of gate structures and a method of fabricating the same are disclosed. The method includes forming a fin structure on a substrate, forming a gate opening on the fin structure, forming a metallic oxide layer within the gate opening, forming a first dielectric layer on the metallic oxide layer, forming a second dielectric layer on the first dielectric layer, forming a work function metal (WFM) layer on the second dielectric layer, and forming a gate metal fill layer on the WFM layer. The forming the first dielectric layer includes depositing an oxide material with an oxygen areal density less than an oxygen areal density of the metallic oxide layer.

Claims (50)

1. A method, comprising:

forming a fin structure on a substrate;

forming a gate opening on the fin structure;

forming a metallic oxide layer within the gate opening;

forming a first dielectric layer on the metallic oxide layer, wherein the forming the first dielectric layer comprises depositing an oxide material with an oxygen areal density less than an oxygen areal density of the metallic oxide layer;

forming a second dielectric layer on the first dielectric layer;

forming a work function metal (WFM) layer on the second dielectric layer; and

forming a gate metal fill layer on the WFM layer.

2. The method of claim 1 , wherein the forming the metallic oxide layer comprises depositing an oxide of a metallic material with an electronegativity value greater than an electronegativity value of a metal or a semiconductor of the first dielectric layer.

3. The method of claim 1 , wherein the forming the metallic oxide layer comprises depositing an oxide of a metallic material that is different from a metallic material of the second dielectric layer.

4. The method of claim 1 , further comprising forming an interfacial oxide layer on the fin structure.

5. The method of claim 4 , wherein the forming the metallic oxide layer comprises depositing the metallic oxide layer on the interfacial oxide layer.

6. The method of claim 1 , wherein the forming the metallic oxide layer comprises depositing an oxide of gallium, aluminum, or indium.

7. The method of claim 1 , wherein the forming the second dielectric layer comprises depositing the second dielectric layer with a thickness greater than a thickness of the first dielectric layer.

8. A method, comprising:

forming first and second fin structures on a substrate;

forming first and second gate openings on the first and second fin structures, respectively;

forming a first dielectric layer with first and second layer portions formed within the first and second gate openings, respectively;

selectively doping the first layer portion with first dopants, wherein the first dopants have an electronegativity value greater than an electronegativity value of a metal or a semiconductor of the first dielectric layer;

selectively doping the second layer portion with second dopants different from the first dopants, wherein the second dopants have an electronegativity value less than an electronegativity value of the metal or the semiconductor of the first dielectric layer;

forming a second dielectric layer with first and second layer portions on the first and second layer portions of the first dielectric layer; and

forming first and second gate metal fill layers over the first and second layer portions of the second dielectric layer, respectively.

9. The method of claim 8 , wherein the selectively doping the first layer portion with the first dopants comprises:

forming a metallic oxide layer on the first and second layer portions of the first dielectric layer;

removing a portion of the metallic oxide layer on the second layer portion of the first dielectric layer; and

performing an annealing process.

10. The method of claim 9 , wherein the forming the metallic oxide layer comprises depositing an oxide material with an oxygen areal density greater than an oxygen areal density of an oxide material of the first dielectric layer.

11. The method of claim 9 , wherein the forming the metallic oxide layer comprises depositing an oxide of gallium, aluminum, or indium.

12. The method of claim 8 , wherein the selectively doping the second layer portion with the second dopants comprises:

forming a rare-earth metal oxide layer on the first and second layer portions of the first dielectric layer;

removing a portion of the rare-earth metal oxide layer on the first layer portion of the first dielectric layer; and

performing an annealing process.

13. The method of claim 12 , wherein the forming the rare-earth metal oxide layer comprises depositing an oxide material with an oxygen areal density less than an oxygen areal density of an oxide material of the first dielectric layer.

14. The method of claim 8 , further comprising:

selectively forming a p-type work function metal (pWFM) layer on the first layer portion of the second dielectric layer; and

selectively forming an n-type work function metal (nWFM) layer on the second layer portion of the second dielectric layer.

15. The method of claim 8 , wherein the forming the second dielectric layer comprises depositing the second dielectric layer with a thickness ureater than a thickness of the first dielectric layer.

16. A semiconductor device, comprising:

a substrate;

a fin structure disposed on the substrate;

a semiconductor oxide layer disposed on the fin stricture;

a metallic oxide layer disposed on the semiconductor oxide layer;

a first dielectric layer disposed on the metallic oxide layer, wherein a metallic material of the metallic oxide layer has an electronegativity value greater than an electronegativity value of a metal or a semiconductor the first dielectric layer;

a second dielectric layer disposed on the first dielectric layer;

a work function metal (WFM) layer disposed on the second dielectric layer; and

a gate metal fill layer on the WFM layer.

17. The semiconductor device of claim 16 , further comprising a dipole layer disposed at an interface between the metallic oxide layer and the semiconductor oxide layer.

18. The semiconductor device of claim 17 , wherein the dipole layer comprises a metallic atom of the metallic oxide layer and an oxygen atom of the semiconductor oxide layer.

19. The semiconductor device of claim 16 , wherein the second dielectric layer has a thickness greater than a thickness of the first dielectric layer.

20. The semiconductor device of claim 16 , wherein an oxygen areal density of the metallic oxide layer is greater than an oxygen areal density of the first dielectric layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2021
From: CHANG, HSIANG-PI; CHENG, CHUNG-LIANG; CHANG, I-MING; HUANG, YAO-SHENG; CHAO, HUANG-LIN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 057302/0532 →
Continuity (1)
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