IP Library › Granted Patent US 11,908,817
Granted Patent B2
US 11,908,817 · App. 17/113,357 · Granted Feb 20, 2024

Bonding structure of dies with dangling bonds

Inventors: Hsien-Wei Chen (Hsinchu, TW); Ming-Fa Chen (Taichung, TW); Chih-Chia Hu (Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD
H01L24/06H01L23/49503H01L23/49827H03K19/1776
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Quick Facts
Patent No.
US 11,908,817
App. No.
17/113,357
Granted
Feb 20, 2024
Kind
B2
Abstract

A method includes polishing a semiconductor substrate of a first die to reveal first through-vias that extend into the semiconductor substrate, forming a dielectric layer on the semiconductor substrate, and forming a plurality of bond pads in the dielectric layer. The plurality of bond pads include active bond pads and dummy bond pads. The active bond pads are electrically coupled to the first through-vias. The first die is bonded to a second die, and both of the active bond pads and the dummy bond pads are bonded to corresponding bond pads in the second die.

Claims (53)

1. A package comprising:

a first die comprising:

a first semiconductor substrate;

a first through-via penetrating through the first semiconductor substrate; and

a first dielectric layer over and contacting the first semiconductor substrate;

a second dielectric layer over the first die;

a first active bond pad in the second dielectric layer, the first active bond pad is over and electrically coupling to the first through-via;

a first dummy bond pad in the second dielectric layer; and

a second die comprising:

a second active bond pad over and bonded to the first active bond pad; and

a dangling bond pad over and bonded to the first dummy bond pad.

2. The package of claim 1 , wherein the first die is a logic die, and the second die is a memory die.

3. The package of claim 1 , wherein the first active bond pad is a functional pad having currents flowing through, and the first dummy bond pad has voltages, and is configured not to have currents flowing through.

4. The package of claim 1 , wherein the first dummy bond pad is a terminal pad, with all bottom surfaces of the first dummy bond pad being in contact with dielectric materials.

5. The package of claim 4 , wherein all sidewalls of the first dummy bond pad are further in contact with additional dielectric materials.

6. The package of claim 1 further comprising a die stack over and bonded onto the second die, wherein the die stack comprises a plurality of dies identical to the second die, and each of the plurality of dies comprises:

an additional active bond pad vertically aligned to the first active bond pad and the second active bond pad; and

an additional dangling bond pad over and vertically aligned to the first dummy bond pad.

7. The package of claim 1 further comprising:

a second dummy bond pad in the second dielectric layer; and

a gap-filling dielectric material encircling the second die, wherein the gap-filling dielectric material contacts a top surface of the second dummy bond pad.

8. The package of claim 1 further comprising:

a second dummy bond pad in the second dielectric layer; and

a dummy die over and bonding to the first die, wherein the dummy die comprises a third dummy bond pad over and bonded to the second dummy bond pad, and the second dummy bond pad and the third dummy bond pad are electrically floating.

9. A package comprising:

a first die comprising:

a first semiconductor substrate;

a dielectric layer over the first semiconductor substrate;

a first dummy bond pad over the first die and in the dielectric layer; and

a second die comprising:

a second semiconductor substrate;

an integrated circuit at a surface of the second semiconductor substrate; and

a dangling bond pad over and bonded to the first dummy bond pad, wherein the dangling bond pad and the first dummy bond pad are electrically connected to the integrated circuit.

10. The package of claim 9 , wherein the first dummy bond pad is a terminal node of an electrical path comprising the integrated circuit, the dangling bond pad, and the first dummy bond pad.

11. The package of claim 9 , wherein the first die and the second die are configured so that voltages are provided to the first dummy bond pad, and no current flows through the first dummy bond pad.

12. The package of claim 9 further comprising a dummy die over and bonded to the first die, wherein the first die further comprises a second dummy bond pad, and the dummy die further comprises a third dummy bond pad bonded the second dummy bond pad.

13. The package of claim 9 further comprising a gap-filling dielectric material encircling and contacting the second die, wherein the first die further comprises a second dummy bond pad in physical contact with the gap-filling dielectric material.

14. The package of claim 9 further comprising a plurality of dies over and stacked onto the second die, wherein each of the plurality of dies comprises:

an additional dangling bond pad bonding to an additional dummy pad in a respective underlying one of the plurality of dies.

15. The package of claim 14 , wherein the plurality of dies are identical to the second die.

16. A package comprising:

a plurality of device dies forming a die stack, wherein each of the plurality of device dies comprises:

a semiconductor substrate;

a circuit at a surface of the semiconductor substrate;

a through-via penetrating through the semiconductor substrate;

a top surface dielectric layer;

a dummy bond pad in the top surface dielectric layer;

a bottom surface dielectric layer; and

a dangling bond pad in the bottom surface dielectric layer, wherein each of the dangling bond pad in an upper one of the plurality of device dies is bonded to the dummy bond pad in an underlying one of the plurality of device dies, and the dummy bond pad is a terminal node of an electrical path comprising the dummy bond pad, the dangling bond pad, and the circuit.

17. The package of claim 16 , wherein the plurality of device dies are memory dies.

18. The package of claim 16 further comprising an additional die underlying and bonding to the die stack.

19. The package of claim 18 further comprising a dummy die free from circuits therein, wherein the dummy die is over and bonded to the additional die, and the additional die comprises a first dummy bond pad, and the dummy die comprises a second dummy bond pad bonding to the first dummy bond pad.

20. The package of claim 16 , wherein the plurality of device dies are identical to each other.

Continuity (3)
Division 16371863 · Apr 1, 2019
Provisional Application 62770396 · Nov 21, 2018
Related Publication 20210118832A1 · Apr 22, 2021