Monitoring devices for air filtration systems
Aspects herein include monitoring devices for filtration systems. An embodiment of the monitoring device can include a first fluid conduit and a first pressure sensor, wherein the first pressure sensor is in fluid communication with the first fluid conduit. The monitoring device can also include a second fluid conduit and a second pressure sensor, wherein the second pressure sensor is in fluid communication with the second fluid conduit. The monitoring device can also include a control circuit in electronic communication with the first pressure sensor and the second pressure sensor. The monitoring device can also include a housing, wherein the first pressure sensor, the second pressure sensor and the control circuit are all disposed within the housing. Other embodiments are also included herein.
1. A monitoring device for a filtration system comprising:
a first fluid conduit;
a first pressure sensor, wherein the first pressure sensor is in fluid communication with the first fluid conduit;
a second fluid conduit;
a second pressure sensor, wherein the second pressure sensor is in fluid communication with the second fluid conduit;
a third fluid conduit and a third pressure sensor in fluid communication with the third fluid conduit, wherein the third fluid conduit is in fluid communication with a compressed gas supply;
a control circuit in electronic communication with the first pressure sensor and the second pressure sensor; and
a housing, wherein the first pressure sensor, the second pressure sensor and the control circuit are all disposed within the housing.
2. The monitoring device of claim 1 , wherein the control circuit initiates a transitory change in a data recording parameter based on a signal received from the third pressure sensor.
3. The monitoring device of claim 2 , wherein the transitory change in the data recording parameter comprises increasing the resolution of the recorded data.
4. The monitoring device of claim 1 , further comprising an accelerometer, wherein the accelerometer is in electronic communication with the control circuit.
5. The monitoring device of claim 4 , wherein the accelerometer is disposed within the housing such that vibrations incident upon a contact surface of the housing are attenuated by less than 10% as incident upon the accelerometer.
6. The monitoring device of claim 1 , further comprising a microphone, wherein the microphone is in electronic communication with the control circuit.
7. The monitoring device of claim 1 , wherein the control circuit is configured to calculate a value correlated to a fluid flow rate through the filtration system based on a static pressure value, wherein the static pressure value is determined by a signal from one of the first pressure sensor and the second pressure sensor.
8. The monitoring device of claim 1 , wherein the control circuit is configured to calculate a value correlated to a fluid flow rate through the filtration system based on a differential pressure value and a static pressure value, wherein the differential pressure value is determined by a signal from the first pressure sensor relative to the second pressure sensor and the static pressure value is determined by a signal from one of the first pressure sensor and the second pressure sensor.
9. The monitoring device of claim 1 , wherein the first pressure sensor and second pressure sensor generate signals at variable time intervals.
10. The monitoring device of claim 9 , wherein the variable time intervals are determined based upon a rate of change of the first or second pressure sensor signals.
11. The monitoring device of claim 1 , further comprising a temperature sensor.
12. The monitoring device of claim 1 , further comprising a user output device, wherein the control circuit calculates a time for replacement of a filter element and issues a notification regarding the time for replacement through the user output device.
13. The monitoring device of claim 12 , wherein the control circuit calculates the time for replacement of the filter element based on
signals from the first pressure sensor and the second pressure sensor; and
an external input.
14. The monitoring device of claim 1 , wherein the control circuit initiates an alarm if a predetermined alarm condition has been met.
15. The monitoring device of claim 14 , wherein the alarm condition includes at least one of:
a maximum value for a signal received from the first pressure sensor;
a minimum value for a signal received from the first pressure sensor;
a maximum value for a signal received from the second pressure sensor;
a minimum value for a signal received from the second pressure sensor;
a maximum difference between a value for a signal received from the first pressure sensor and a value for a signal received from the second pressure sensor; and
a minimum difference between a value for a signal received from the first pressure sensor and a value for a signal received from the second pressure sensor.
16. An air filtration system comprising:
a housing configured to receive a filter element therein through which a fluid flow passes, the filter element comprising an upstream side and a downstream side; and
a monitoring device comprising:
a first fluid conduit in fluid communication the upstream side of the filter element;
a first pressure sensor, wherein the first pressure sensor is in fluid communication with the first fluid conduit;
a second fluid conduit in fluid communication with the downstream side of the filter element;
a second pressure sensor, wherein the second pressure sensor is in fluid communication with the second fluid conduit;
a third fluid conduit and a third pressure sensor in fluid communication with the third fluid conduit, wherein the third fluid conduit is in fluid communication with a compressed gas supply;
a monitoring device control circuit in electronic communication with the first pressure sensor and the second pressure sensor; and
a housing, wherein the first pressure sensor, the second pressure sensor and the control circuit are all disposed within the housing.
17. The dust collector of claim 16 , wherein the filtration system further comprises a filtration system control circuit.
18. The dust collector of claim 17 , wherein the filtration system control circuit is not in electronic communication with the monitoring device control circuit.
19. A monitoring device for a filtration system comprising:
a first fluid conduit;
a first pressure sensor, wherein the first pressure sensor is in fluid communication with the first fluid conduit;
a second fluid conduit;
a second pressure sensor, wherein the second pressure sensor is in fluid communication with the second fluid conduit; and
a control circuit in electronic communication with the first pressure sensor and the second pressure sensor;
a housing, wherein the first pressure sensor, the second pressure sensor and the control circuit are all disposed within the housing, and wherein the first fluid conduit comprises a first internal portion disposed within the housing and a first external portion disposed outside the housing, and wherein the second fluid conduit comprises a second internal portion disposed in the housing and a second external portion disposed outside the housing; and
an accelerometer, wherein the accelerometer is in electronic communication with the control circuit, wherein the accelerometer is disposed within the housing such that vibrations incident upon a contact surface of the housing are attenuated by less than 10% as incident upon the accelerometer.