IP Library › Granted Patent US 11,926,229
Granted Patent B2
US 11,926,229 · App. 17/466,070 · Granted Mar 12, 2024

Charging device and method of control of the same

Inventor: Toshihiko Minamii (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B60L53/20B60L50/40H02J7/345H02M1/4216H02J2207/50H02J2310/48H02M1/4225
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,926,229
App. No.
17/466,070
Granted
Mar 12, 2024
Kind
B2
Abstract

If sensed a connector as being connected to an inlet, an ECU performs pre-charging of a capacitor. When pre-charging of the capacitor is completed, the ECU closes a relay, and controls a U-phase boost chopper circuit to boost a voltage of the capacitor. The ECU closes relays if the voltage is boosted to a second target voltage.

Claims (42)

1. A charging device for charging a battery with an alternating-current power supplied from a three-phase power supply which includes a first-phase power supply, a second-phase power supply, and a third-phase power supply, the charging device comprising:

a first converter that converts the alternating-current power supplied from the three-phase power supply into a direct-current power;

a second converter that converts an output voltage from the first converter into a voltage for the battery, and supplies the voltage to the battery;

a first relay disposed between the first-phase power supply and the first converter, a second relay disposed between the second-phase power supply and the first converter, and a third relay disposed between the third-phase power supply and the first converter;

a pre-charge resistor connected in parallel to the first relay; and

a controller that controls the first converter, the second converter, the first relay, the second relay, and the third relay, wherein

the first converter and the second converter are connected by a first power line and a second power line,

the first converter includes

a power factor correction circuit that improves a power factor of an electric power supplied from the three-phase power supply and boosts a voltage of the alternating-current power, and

a capacitor that smooths a direct-current voltage supplied from the power factor correction circuit and supplies the smoothed direct-current voltage to the second converter, the capacitor being connected to each of the first power line and the second power line,

the second power line is directly connected to a neutral point of the three-phase power supply,

upon connection of the charging device to the three-phase power supply, the controller:

opens the first relay, the second relay, and the third relay, and pre-charges the capacitor via the pre-charge resistor;

after pre-charging of the capacitor is completed, closes the first relay, and controls the power factor correction circuit to boost a voltage of the capacitor to a target voltage; and

after boosting the voltage of the capacitor to the target voltage, closes the second relay and the third relay.

2. The charging device according to claim 1 , wherein

the target voltage is set to a value greater than or equal to a peak voltage of the three-phase power supply plus a predetermined value.

3. The charging device according to claim 1 , wherein

the power factor correction circuit includes:

a first arm provided corresponding to the first-phase power supply;

a second arm provided corresponding to the second-phase power supply;

a third arm provided corresponding to the third-phase power supply, the first arm, the second arm, and the third arm being connected in parallel between the first power line and the second power line electrically connecting the first converter and the second converter;

a first reactor disposed between the first relay and the first arm;

a second reactor disposed between the second relay and the second arm; and

a third reactor disposed between the third relay and the third arm, wherein

the first arm, the second arm, and the third arm each include two switching elements connected in series between the first power line and the second power line, and two diodes connected in anti-parallel with the two switching elements, respectively,

the first reactor, the second reactor, and the third reactor are connected at a point of connection between the two switching elements at the first arm, the second arm, and the third arm, respectively, and

the controller uses the first reactor and the first arm to boost the voltage of the capacitor to the target voltage.

4. A method of control of a charging device for charging a battery with an alternating-current power supplied from a three-phase power supply which includes a first-phase power supply, a second-phase power supply, and a third-phase power supply,

the charging device including:

a first converter that converts the alternating-current power into a direct-current power;

a second converter that converts an output voltage from the first converter into a voltage for the battery, and supplies the voltage to the battery;

a first relay disposed between the first-phase power supply and the first converter, a second relay disposed between the second-phase power supply and the first converter, and a third relay disposed between the third-phase power supply and the first converter; and

a pre-charge resistor connected in parallel to the first relay, wherein

the first converter and the second converter are connected by a first power line and a second power line,

the first converter includes:

a power factor correction circuit that improves a power factor of an electric power supplied from the three-phase power supply and boosts a voltage of the alternating-current power; and

a capacitor that smooths a direct-current voltage supplied from the power factor correction circuit and supplies the smoothed direct-current voltage to the second converter, the capacitor being connected to each of the first power line and the second power line,

the second power line is directly connected to a neutral point of the three-phase power supply, the method comprising:

upon connection of the charging device to the three-phase power supply, opening the first relay, the second relay, and the third relay, and pre-charging the capacitor via the pre-charge resistor;

after pre-charging of the capacitor is completed, closing the first relay and controlling the power factor correction circuit to boost a voltage of the capacitor to a target voltage; and

after boosting the voltage of the capacitor to the target voltage, closing the second relay and the third relay.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2021
From: MINAMII, TOSHIHIKO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 057381/0132 →
Priority Claims (1)
JP 2020-149757 · Sep 7, 2020 · national
Continuity (1)
Related Publication 20220072963A1 · Mar 10, 2022
Cited By (2)
US 12,515,546 US 12,689,220