IP Library › Granted Patent US 11,932,114
Granted Patent B2
US 11,932,114 · App. 17/083,471 · Granted Mar 19, 2024

Power electronics assembly having staggered and diagonally arranged transistors

Inventors: Hitoshi Fujioka (Ann Arbor, MI); Shailesh N. Joshi (Ann Arbor, MI); Danny J. Lohan (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
B60L15/007H01L23/473H01L23/642H01L25/071
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Quick Facts
Patent No.
US 11,932,114
App. No.
17/083,471
Granted
Mar 19, 2024
Kind
B2
Abstract

Methods, apparatuses and systems to provide for technology to that includes a first power electronics module including a plurality of first transistors that are diagonally offset from each other, and a second power electronics module stacked on the first power electronics module. The second power electronics module includes second transistors that are diagonally offset from each other. The second transistors are staggered relative to the first transistors.

Claims (51)

1. An electronics apparatus comprising:

a first power electronics module including

a first transistors that are diagonally offset from each other,

a gate drive device electrically connected to the first transistors and disposed adjacent the first transistors in a first view of the electronics apparatus, wherein the first transistors and the gate drive device are disposed at a same level, and

a capacitor adjacent to the first transistors in the first view, wherein in the first view, the capacitor is diagonally offset from the gate drive device; and

a second power electronics module disposed under the first power electronics module, wherein the second power electronics module includes second transistors that are diagonally offset from each other, wherein the second transistors are staggered relative to the first transistors,

wherein the first transistors are disposed over the second transistors so that no part of the second transistors is directly vertically under any of the first transistors.

2. The electronics apparatus of claim 1 , wherein the first transistors are disposed over the second transistors to avoid being directly vertically above the second transistors.

3. The electronics apparatus of claim 1 , wherein the gate drive device is at the same level as the first transistors in a second view of the electronics apparatus.

4. The electronics apparatus of claim 3 , wherein the gate drive device is uncovered by the first transistors in the first view of the electronics apparatus.

5. The electronics apparatus of claim 3 , wherein the capacitor is electrically connected to the first transistors.

6. The electronics apparatus of claim 5 , wherein in the first view, a line diagonally passes through each of the first transistors.

7. An electronics apparatus comprising:

a first power electronics module including first transistors that are diagonally offset from each other;

a second power electronics module stacked on the first power electronics module, wherein the second power electronics module includes second transistors that are diagonally offset from each other, wherein the second transistors are staggered relative to the first transistors;

a gate drive device electrically connected to the first transistors and adjacent to the first transistors in a first view of the electronics apparatus; and

a capacitor electrically connected to the first transistors and adjacent to the first transistors in the first view of the electronics apparatus,

wherein in the first view, the capacitor is diagonally offset from the gate drive device.

8. The electronics apparatus of claim 7 , wherein the capacitor is uncovered by the first transistors in the first view.

9. The electronics apparatus of claim 5 , wherein:

the first view is a plan view of the first power electronics module;

the first transistors are diagonally offset from each other in the plan view;

at least one transistor of the second transistors is staggered relative to at least one transistor of the first transistors in a cross-sectional view of the electronics apparatus; and

the first transistors are disposed over the second transistors to avoid being directly above the second transistors in the cross-sectional view.

10. The electronics apparatus of claim 5 , further comprising a cooling device disposed between the first power electronics module and the second power electronics module, the cooling device including:

single-phase cooling portions that cool the capacitor and the gate drive device; and

two-phase cooling portions that cool the first transistors and the second transistors.

11. A vehicle comprising:

an electric motor drive;

a battery to supply a current to the electric motor drive; and

a traction inverter package to modify the current of the battery and provide the modified current to the electric motor drive, the traction inverter package including:

a first power electronics module including

a plurality of first transistors that are diagonally offset from each other,

a gate drive device electrically connected to the first transistors and disposed adjacent the first transistors in a first view of the traction inverter package, wherein the first transistors and the gate drive device are disposed at a same level, and

a capacitor adjacent to the first transistors in the first view, wherein in the first view, the capacitor is diagonally offset from the gate drive device; and

a second power electronics module disposed under the first power electronics module, wherein the second power electronics module includes second transistors that are diagonally offset from each other, wherein the second transistors are staggered relative to the first transistors,

wherein the first transistors are disposed over the second transistors so that no part of the second transistors is directly vertically under any of the first transistors.

12. The vehicle of claim 11 , wherein the first transistors are disposed over the second transistors to avoid being directly vertically above the second transistors.

13. The vehicle of claim 11 , wherein the gate drive device is at the same level as the first transistors in a second view of the traction inverter package.

14. The vehicle of claim 13 , wherein the gate drive device is uncovered by the first transistors in the first view.

15. The vehicle of claim 13 , wherein the capacitor is electrically connected to the first transistors.

16. The vehicle of claim 15 , wherein in the first view, a line diagonally passes through each of the first transistors.

17. The vehicle of claim 15 , wherein the capacitor is uncovered by the first transistors in the first view.

18. The vehicle of claim 15 , wherein:

the first view is a plan view of the first power electronics module;

the first transistors are diagonally offset from each other in the plan view;

at least one transistor of the second transistors is staggered relative to at least one transistor of the first transistors in a cross-sectional view of the traction inverter package; and

the first transistors are disposed over the second transistors to avoid being directly above the second transistors in the cross-sectional view.

19. The vehicle of claim 15 , further comprising a cooling device disposed between the first power electronics module and the second power electronics module, the cooling device including:

single-phase cooling portions that cool the capacitor and the gate drive device; and

two-phase cooling portions that cool the first transistors and the second transistors.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2024
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 066958/0488 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2020
From: FUJIOKA, HITOSHI; JOSHI, SHAILESH N.; LOHAN, DANNY J.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 054210/0165 →
Continuity (1)
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