IP Library Granted Patent US 11,933,237
Granted Patent B2
US 11,933,237 · App. 17/843,473 · Granted Mar 19, 2024

Systems and methods for particulate filter regeneration with cylinder deactivation

Inventors: J. Steven Kolhouse (Columbus, IN); David Langenderfer (Columbus, IN); David Schmidt (Indianapolis, IN); Vijay Srinivasan (Columbus, IN)
Assignees: Cummins Inc.; Tula Technology, Inc.
F02D41/029F02D41/0087F02D41/1448F02D41/1454F01N3/0233F01N3/0864F01N9/002F01N9/005F01N11/002F01N11/005F01N2430/02F01N2430/06F01N2430/08F01N2430/085F01N2430/10F01N2550/04F01N2560/025F01N2900/0418F01N2900/0421F01N2900/0422F01N2900/1606F01N2900/1611F01N2900/1806F02D2200/021F02D2200/701
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Quick Facts
Patent No.
US 11,933,237
App. No.
17/843,473
Granted
Mar 19, 2024
Kind
B2
Abstract

A system includes an exhaust aftertreatment system including a particulate filter and a controller. The controller is configured to: receive a particulate filter regeneration event trigger; receive information, the information comprising a temperature regarding the particulate filter; determine the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event; and responsive to determining the temperature regarding the particulate filter is below the temperature threshold, command the engine to operate in a cylinder deactivation mode, whereby at least one cylinder of a plurality of cylinders of the engine is deactivated.

Claims (50)

1. A system, comprising:

an exhaust aftertreatment system comprising a particulate filter; and

a controller coupled to an engine and the exhaust aftertreatment system, the controller configured to:

receive a particulate filter regeneration event trigger;

receive information comprising a temperature regarding the particulate filter;

determine the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event; and

responsive to determining the temperature regarding the particulate filter is below the temperature threshold, command the engine to operate in a cylinder deactivation mode, whereby at least one cylinder of a plurality of cylinders of the engine is deactivated according to a firing fraction for the engine of a plurality of firing fractions based on the temperature regarding the particulate filter, the firing fraction defining a number of active cylinders of the engine relative to a total number of cylinders of the engine, wherein each firing fraction of the plurality of firing fractions corresponds to a predetermined temperature value of the particulate filter.

2. The system of claim 1 , wherein the information further comprises oxygen data indicative of an oxygen amount in exhaust gas during the particulate filter regeneration event.

3. The system of claim 2 , wherein the controller is further configured to:

determine the oxygen amount is below a lower oxygen threshold; and

responsive to determining the oxygen amount is below the lower oxygen threshold, open an exhaust valve of at least one of the at least one deactivated cylinder.

4. The system of claim 2 , wherein the controller is further configured to:

determine the oxygen amount is above an upper oxygen threshold; and

responsive to determining the oxygen amount is above the upper oxygen threshold, command the engine to deactivate at least one more cylinder of the plurality of cylinders according to a second firing fraction of the plurality of firing fractions.

5. The system of claim 1 , wherein the particulate filter is a diesel particulate filter.

6. The system of claim 1 , wherein the controller is further configured to:

subsequent commanding the engine to operate in the cylinder deactivation mode, determine the temperature regarding the particulate filter is below the temperature threshold; and

response to determining the temperature regarding the particulate filter is below the temperature threshold, command the engine to deactivate at least one additional cylinder of the plurality of cylinders according to a second firing fraction of the plurality of firing fractions.

7. The system of claim 1 , wherein the particulate filter regeneration event trigger is a pressure differential across the particulate filter exceeding a pressure threshold.

8. The system of claim 1 , wherein the exhaust aftertreatment system further includes a hydrocarbon dosing system.

9. The system of claim 1 , wherein the system is disposed in a vehicle, wherein the particulate filter regeneration event trigger corresponds to the vehicle having traveled a predetermined distance.

10. The system of claim 1 , wherein the particulate filter regeneration event trigger corresponds to the system operating for a predetermined amount of time.

11. A method comprising:

receiving a particulate filter regeneration event trigger regarding a system comprising an engine coupled to an exhaust aftertreatment system, the exhaust aftertreatment system comprising a particulate filter;

receiving information associated with the particulate filter, the information comprising a temperature regarding the particulate filter;

determining the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event; and

responsive to determining that the temperature regarding the particulate filter is below the temperature threshold, commanding the engine to operate in a cylinder deactivation mode as part of a particulate filter regeneration event whereby at least one cylinder of a plurality of cylinders of the engine is deactivated according to a firing fraction for the engine of a plurality of firing fractions based on the temperature regarding the particulate filter, the firing fraction defining a number of active cylinders of the engine relative to a total number of cylinders of the engine, wherein each firing fraction of the plurality of firing fractions corresponds to a predetermined temperature value of the particulate filter.

12. The method of claim 11 , wherein the particulate filter regeneration event corresponds to the system operating for a predetermined amount of time.

13. The method of claim 11 , wherein the information further comprises oxygen data indicative of an oxygen amount in exhaust gas emitted from the engine during the particulate filter regeneration event.

14. The method of claim 13 , further comprising:

determining the oxygen amount is below a lower oxygen threshold; and

response to determining the oxygen amount is below the lower oxygen threshold, opening an exhaust valve of at least one of the at least one deactivated cylinder.

15. The method of claim 13 , further comprising:

determining the oxygen amount is above an upper oxygen threshold; and

responsive to determining the oxygen amount is above the upper oxygen threshold, commanding the engine to deactivate at least one more cylinder of the plurality of cylinders according to a second firing fraction of the plurality of firing fractions.

16. The method of claim 15 , wherein the particulate filter is a diesel particulate filter.

17. A system structured to regenerate or assist with regenerating a particulate filter, the system comprising:

a processor; and

a memory coupled to the processor, the memory storing instructions therein that, when executed by the processor, cause operations comprising:

receiving a particulate filter regeneration event trigger regarding a system comprising an engine coupled to an exhaust aftertreatment system, the exhaust aftertreatment system comprising a particulate filter;

receiving information, the information comprising a temperature regarding the particulate filter;

determining the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event for the particulate filter; and

responsive to determining that the temperature regarding the particulate filter is below the temperature threshold, commanding the engine to operate in a cylinder deactivation mode as part of a particulate filter regeneration event whereby at least one cylinder of a plurality of cylinders of the engine is deactivated according to a firing fraction for the engine of a plurality of firing fractions based on the temperature regarding the particulate filter, the firing fraction defining a number of active cylinders of the engine relative to a total number of cylinders of the engine, wherein each firing fraction of the plurality of firing fractions corresponds to a predetermined temperature value of the particulate filter.

18. The system of claim 17 , wherein the information further comprises oxygen data indicative of an oxygen amount in exhaust gas emitted from the engine during the particulate filter regeneration event.

19. The system of claim 18 , wherein the instructions further cause operations comprising:

determining the oxygen amount is below a lower oxygen threshold; and

responsive to determining the oxygen amount is below the lower oxygen threshold, open an exhaust valve of at least one of the at least one deactivated cylinder.

20. The system of claim 18 , wherein the instructions further cause operations comprising:

determining the oxygen amount is above an upper oxygen threshold; and

responsive to determining the oxygen amount is above the upper oxygen threshold, commanding the engine to deactivate at least one more cylinder of the plurality of cylinders according to a second firing fraction of the plurality of firing fractions.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2022
From: KOLHOUSE, J. STEVEN; LANGENDERFER, DAVID; SCHMIDT, DAVID
To: CUMMINS INC.
Reel/Frame 062131/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2022
From: SRINIVASAN, VIJAY
To: TULA TECHNOLOGY, INC.
Reel/Frame 062131/0269 →
Continuity (1)
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Cited By (1)
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