IP Library › Granted Patent US 11,933,516
Granted Patent B2
US 11,933,516 · App. 17/082,101 · Granted Mar 19, 2024

Redundant power supply for HVAC system including refrigerant leakage mitigation

Inventors: Xu She (Cohoes, NY); HanJong Kim (Avon, CT); David Ginsberg (Granby, CT)
Assignee: Carrier Corporation
F24F11/88F24F11/36F24F11/38F24F11/72H02M7/217H02M7/537
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Quick Facts
Patent No.
US 11,933,516
App. No.
17/082,101
Granted
Mar 19, 2024
Kind
B2
Abstract

An exemplary heating ventilation and cooling (HVAC) system includes a multi-phase power input, an AC-DC rectifier connected to a DC-AC inverter via a DC power bus, a multi-phase power output connecting the DC-AC inverter to a fan blower motor, and at least one redundancy power system. The redundancy power system is configured to bypass at least one of the AC-DC rectifier and the DC-AC inverter.

Claims (31)

1. A heating ventilation and cooling (HVAC) system comprising:

an air-conditioning unit containing a fan blower motor;

a power source including:

a multi-phase power input

an AC-DC rectifier connected to a DC-AC inverter via a DC bus,

a multi-phase power output connecting the DC-AC inverter to the fan blower motor, and

at least one redundancy power system configured to bypass at least one of the AC-DC rectifier and the DC-AC inverter; and

a controller configured to control operations of the HVAC system, the controller further configured to:

maintain the fan blower motor in a continuous operating state in response to a signal indicative of a refrigerant leak, and

activate the at least one redundancy power system in response to the presence of both a detected failure in the power source and the signal indicative of the refrigerant leak.

2. The HVAC system of claim 1 , wherein the at least one redundancy power system comprises a plurality of bypass switches connecting the multi-phase power input to the multi-phase power output.

3. The HVAC system of claim 2 , wherein the plurality of bypass switches include transistors, and wherein each of the transistors includes a control input.

4. The HVAC system of claim 3 , wherein each of said control inputs is electrically connected to the controller, the controller configured to control an open/closed state of each of the transistors.

5. The HVAC system of claim 4 , wherein the controller is configured to instruct each of the transistors to close in response to the detected failure in the power source.

6. The HVAC system of claim 1 , wherein the at least one redundancy power system comprises an energy storage system connected to the DC bus.

7. The HVAC system of claim 6 , wherein the energy storage system comprises at least one of a battery and a super capacitor.

8. The HVAC system of claim 6 , wherein the energy storage system is sized to power the fan blower for a maximum leak time, the maximum leak time determined by the total amount of refrigerant in the air conditioning unit.

9. The HVAC system of claim 1 , wherein the redundancy power system comprises one of a backup AC-DC rectifier and a backup DC-AC inverter arranged in parallel with a corresponding one of the AC-DC rectifier and the DC-AC inverter.

10. The HVAC system of claim 9 , wherein the redundancy power system comprises both the backup AC-DC rectifier and the backup DC-AC inverter arranged in parallel with the corresponding one of the AC-DC rectifier and the DC-AC inverter.

11. The HVAC system of claim 10 , wherein both the backup AC-DC rectifier and the backup DC-AC inverter are connected to the DC bus.

12. The HVAC system of claim 1 , wherein the at least one redundancy power system comprises a second AC-DC rectifier connected to a second DC-AC inverter via a second DC bus, wherein the at least one redundancy power system is parallel to the AC-DC rectifier and the DC-AC inverter.

13. The HVAC system of claim 1 , wherein the at least one redundancy power system includes a redundant input winding in the fan blower motor.

14. The HVAC system of claim 1 , wherein the controller is configured to maintain the fan blower motor in the continuous operating state for a duration of the refrigerant leak.

15. The HVAC system of claim 1 , wherein the at least one redundancy power system comprises a first redundancy power system and a second redundancy power system.

16. The HVAC system of claim 15 , wherein:

the first redundancy power system comprises a plurality of bypass switches connecting the multi-phase power input to the multi-phase power output; and

the second redundancy power system comprises an energy storage system connected to the DC bus.

17. The HVAC system of claim 1 , wherein the at least one redundancy power system comprises:

a plurality of bypass switches connecting the multi-phase power input to the multi-phase power output;

an energy storage system connected to the DC bus; and

a backup AC-DC rectifier and a backup DC-AC inverter arranged in parallel with the corresponding one of the AC-DC rectifier and the DC-AC inverter.

Continuity (2)
Provisional Application 62931336 · Nov 6, 2019
Related Publication 20210131696A1 · May 6, 2021