IP Library › Granted Patent US 11,938,678
Granted Patent B2
US 11,938,678 · App. 16/761,682 · Granted Mar 26, 2024

Adhesion blocking element, three-dimensional printing device, and three-dimensional printing method

Inventors: Guang Zhu (Ningbo, CN); Zhifeng Yao (Beijing, CN); Fang Li (Beijing, CN); Yi-Ho Lin (Beijing, CN); Yanhui Guo (Beijing, CN); Hu Wang (Beijing, CN)
Assignee: LUXCREO (BEIJING) INC.
B29C64/255B29C64/124B33Y10/00B33Y30/00
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Quick Facts
Patent No.
US 11,938,678
App. No.
16/761,682
Granted
Mar 26, 2024
Kind
B2
Abstract

Disclosed herein are an adhesion blocking element, a three-dimensional printing device and a three-dimensional printing method. The adhesion blocking element comprises: one light-transmittable main body comprising a first surface and a second surface which are disposed opposite to each other, and side faces connecting the first surface and the second surface; and a plurality of microstructures arranged on the main body, wherein each microstructure has one cavity formed in the main body and one first open face which is arranged on the first surface of the main body and communicated to the cavity. The present invention decreases the adhesion between the adhesion blocking element and the cured layer by improving the structure of the adhesion blocking element itself, and eliminates the negative pressure adsorption between the cured layer and the adhesion blocking element, so that it is easier to peel the adhesion blocking element off from the cured layer. Meanwhile, the service life of the adhesion blocking element is prolonged by enhancing the local elastic deformability of the adhesion blocking element. In addition, the release layer adopted in the present invention is liquid, and the formed three-dimensional construct is solid, which makes the three-dimensional construct and the release layer more easily separated, thereby improving the speed of three-dimensional manufacturing.

Claims (14)

1. A 3D printer comprising:

a liquid storage tank configured to hold a polymerization liquid; and

an anti-sticking element arranged on a bottom of the liquid storage tank, the anti-sticking element comprising:

a top surface in contact with the polymerization liquid, and

a plurality of microstructure depressions that extend from openings on the top surface away from the polymerization liquid, wherein at least some of the plurality of microstructure depressions contain air and have a first opening arranged on the top surface, but has no second openings arranged on a bottom surface of the anti-sticking element;

wherein the anti-sticking element prevents the three-dimensional part from sticking to the bottom of the liquid storage tank.

2. The 3D printer of claim 1 , wherein at least two of the plurality of microstructure depressions of the anti-sticking element are connected.

3. The 3D printer of claim 1 , wherein the bottom surface of the anti-sticking element is in contact with the liquid storage tank.

4. The 3D printer of claim 1 , wherein the opening of at least one of the plurality of microstructure depressions has an area in a range from 0.0001 μm 2 to 10000 μm 2 .

5. The 3D printer of claim 1 , wherein a ratio of an area of the opening of at least one of the plurality of microstructure depressions to an area of the top surface of the anti-sticking element is in a range from 0.01 to 0.99.

6. The 3D printer of claim 1 , wherein a density of the openings of the plurality of microstructure depressions on the top surface of the anti-sticking element is in a range from 10 4 to 10 11 per mm 2 .

7. The 3D printer of claim 1 , wherein the anti-sticking element has a flexural modulus in a range from 10 to 500 MPa.

8. The 3D printer of claim 1 , wherein the anti-sticking element is light transmittable.

9. The 3D printer of claim 1 , wherein the anti-sticking element is made of a polymer material.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2024
From: NINGBO SEZEN TECHNOLOGY CO., LTD.; BEIJING QINGFENG SHIDAI TECHNOLOGY CO., LTD.
To: LUXCREO (BEIJING) INC.
Reel/Frame 066445/0589 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ADD SECOND ASSIGNEE PREVIOUSLY RECORDED AT REEL: 56149 FRAME: 52. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 17, 2024
From: ZHU, GUANG; YAO, ZHIFENG; LI, FANG; LIN, YIHO; GUO, YANHUI; WANG, HU
To: NINGBO SEZEN TECHNOLOGY CO., LTD.; BEIJING QINGFENG SHIDAI TECHNOLOGY CO., LTD.
Reel/Frame 066404/0715 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2021
From: ZHU, GUANG; YAO, ZHIFENG; LI, FANG; LIN, YIHO; GUO, YANHUI; WANG, HU
To: NINGBO SEZEN TECHNOLOGY CO., LTD
Reel/Frame 056149/0052 →
Priority Claims (5)
CN 201810422439.1 · May 5, 2018 · national
CN 201810571564.9 · Jun 6, 2018 · national
CN 201810984776.X · Aug 28, 2018 · national
CN 201810984844.2 · Aug 28, 2018 · national
CN 201810984845.7 · Aug 28, 2018 · national
Continuity (1)
Related Publication 20210178682A1 · Jun 17, 2021