IP Library Granted Patent US 11,939,441
Granted Patent B2
US 11,939,441 · App. 18/036,639 · Granted Mar 26, 2024

Water-soluble film, manufacturing method, and package

Inventors: Osamu Kazeto (Kurashiki, JP); Masahiro Takafuji (Saijo, JP)
Assignee: KURARAY CO., LTD.
C08J5/18C08K5/053C08F16/06C08J2300/14C08J2329/04C11D17/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,939,441
App. No.
18/036,639
Granted
Mar 26, 2024
Kind
B2
Abstract

The present disclosure relates to a water-soluble film with polyvinyl alcohol having a polymerization degree of 100 to 3,000 and a polyhydric alcohol plasticizer.

Claims (26)

1. A water-soluble film comprising polyvinyl alcohol having a polymerization degree of 100 to 3,000 and a polyhydric alcohol plasticizer in an amount of 1 to 50 parts by mass with respect to 100 parts by mass of the polyvinyl alcohol,

wherein in a case where the water-soluble film is used for a package in which a model detergent is packaged, the model detergent containing 8.6 mass % of monoethanolamine, 23.8 mass % of dodecylbenzenesulfonic acid, 9.5 mass % of propylene glycol, 23.8 mass % of a lauryl alcohol ethoxylate-7 ethylene oxide adduct, 19.1 mass % of oleic acid, 9.5 mass % of diethylene glycol, and 5.7 mass % of water, a weight reduction rate of the package when the package is stored at 23° C. and 50% RH is 1.0 to 6.0 g/(m 2 ·day) per surface area of the water-soluble film in contact with the model detergent of the package,

when the water-soluble film is immersed in the model detergent in an environment of 23° C. and 50% RH for 24 hours and then a tensile test is performed at 23° C. and 50% RH, an elastic modulus of the water-soluble film when the water-soluble film is stretched to 100% is 9 to 35 MPa, and

when the water-soluble film is immersed in the model detergent in an environment of 23° C. and 50% RH for 24 hours and then the water-soluble film is immersed in deionized water at 5° C., a complete dissolution time is within 100 seconds.

2. The water-soluble film according to claim 1 , wherein the polyvinyl alcohol is carboxylic acid modified or sulfonic acid modified polyvinyl alcohol, and is polyvinyl alcohol having a saponification degree of 85 mol % or more.

3. The water-soluble film according to claim 1 , wherein the polyvinyl alcohol has a polymerization degree of 500 to 1,500.

4. The water-soluble film according to claim 3 , wherein the polyvinyl alcohol has a saponification degree of 80 mol % to 99.5 mol %.

5. The water-soluble film according to claim 4 , wherein the polyvinyl alcohol has a saponification degree of 85 mol % to 97 mol %.

6. The water-soluble film according to claim 5 , comprising the polyhydric alcohol plasticizer in an amount of 5 to 40 parts by mass with respect to 100 parts by mass of the polyvinyl alcohol.

7. The water-soluble film according to claim 6 , wherein the polyhydric alcohol plasticizer is selected from ethylene glycol, glycerin, diglycerin, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, trimethylolpropane, and sorbitol.

8. The water-soluble film according to claim 6 , wherein the polyhydric alcohol plasticizer is glycerin.

9. The water-soluble film according to claim 6 , wherein the polyvinyl alcohol is unmodified polyvinyl alcohol.

10. The water-soluble film according to claim 6 , wherein the polyvinyl alcohol is sulfonic acid modified polyvinyl alcohol.

11. The water-soluble film according to claim 10 , wherein the sulfonic acid modified polyvinyl alcohol is polyvinyl alcohol modified with 2-acrylamido-2-methylpropyl sulfonic acid.

12. The water-soluble film according to claim 6 , wherein the polyvinyl alcohol is carboxylic acid modified polyvinyl alcohol.

13. The water-soluble film according to claim 12 , wherein the carboxylic acid modified polyvinyl alcohol is polyvinyl alcohol modified with monomethyl maleate.

14. The water-soluble film according to claim 1 , wherein a thickness of the water-soluble film is 5 to 80 μm.

15. A package comprising the water-soluble film according to claim 1 ,

wherein the package contains a chemical agent.

16. The package according to claim 15 , wherein the chemical agent is an agricultural chemical, a detergent, or a disinfectant.

17. The package according to claim 15 , wherein the chemical agent is a liquid form.

18. The package according to claim 17 , wherein the chemical agent is a detergent.

19. A method for manufacturing the water-soluble film according to claim 1 by casting a film forming stock solution containing polyvinyl alcohol into a film shape onto a support from a die through a die lip and drying the film forming stock solution,

wherein a draft ratio obtained by dividing a linear velocity of the support on which the film forming stock solution is cast by a linear velocity of the film forming stock solution at the die lip is 2 to 60, and

a draw ratio obtained by dividing a winding speed of the film after drying by the linear velocity of the support is 0.95 to 1.8.

20. The method for manufacturing the water-soluble film according to claim 19 , wherein the method includes a step of heat-treating the water-soluble film at 80 to 300° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2023
From: KAZETO, OSAMU; TAKAFUJI, MASAHIRO
To: KURARAY CO., LTD.
Reel/Frame 063629/0548 →
Priority Claims (1)
JP 2021-163139 · Oct 1, 2021 · national
Continuity (1)
Related Publication 20230323046A1 · Oct 12, 2023