Ratchet tie-down tensioner
The ratchet tie-down tensioner includes a ratchet engagement head actuated by a tensioning bar, a tie-down engagement head connected to a tie-down winding shaft, a ratchet engaged with outer inclined teeth of the tie-down engagement head and a ratchet drive mechanism located between the two engagement heads. The drive mechanism includes a self-centering crown floatingly supported in the body and a gear attached to the ratchet engagement head and mounted in the self-centering crown. The gear has a toothing on the outer periphery thereof which is provided to engage with the inner toothing of the self-centering crown, at least one of said toothings comprising curved spring blades. Said tie-down tensioner makes it possible for tensioning cycles to be performed by moving the bar back and forth.
1. A ratchet tie-down tensioner comprising:
a ratchet engagement head that is rotated, when actuated in a tensioning direction and in a return to initial position direction opposite the tensioning direction;
a tie-down engagement head connected to a tie-down winding shaft for rotating said tie-down winding shaft, said tie-down engagement head having a hollow body with inclined teeth on its outer periphery;
a pawl engaged with the outer inclined teeth of the tie-down engagement head in order to allow the tie-down engagement head to rotate in the tensioning direction and prevent the engagement head from rotating in the return to initial position direction; and
a ratchet drive mechanism located between the ratchet engagement and tie-down engagement heads;
wherein the drive mechanism comprises the following two distinct parts:
a self-centering crown floatingly supported in the hollow body of the tie-down engagement head for rotating the tie-down engagement head when the self-centering crown is rotated, said self-centering crown having a toothing on its inner periphery; and
a gear attached to the ratchet engagement head and mounted in the self-centering crown, said gear having a toothing on its outer periphery provided to engage with the inner toothing of the self-centering crown in order to rotate the self-centering crown when the gear rotates in the tensioning direction and to slide over the inner toothing of the self-centering crown without rotating the self-centering crown when the gear rotates in the return to initial position direction;
and wherein:
at least one of the toothings is formed by curved spring blades extending substantially following the periphery on which said toothing is situated, each spring blade having a tooth at its free end provided in order for the toothing of the gear to mesh with the toothing of the self-centering crown.
2. A tie-down tensioner according to claim 1 , wherein one of the following facts applies:
the inner toothing of the self-centering crown is formed from inclined teeth and the outer toothing of the gear is formed from the spring blades;
the inner toothing of the self-centering crown is formed from the spring blades and the outer toothing of the gear is formed from inclined teeth; or
the inner toothing of the self-centering crown and the outer toothing of the gear are formed from the spring blades.
3. A tie-down tensioner according to claim 1 , wherein the ratchet engagement head, the tie-down engagement head, the self-centering crown and the gear are centered around the same longitudinal axis of rotation.
4. A tie-down tensioner according to claim 1 , further comprising a translational stop device which connects the ratchet engagement head, the tie-down engagement head, the self-centering crown and the gear in order to prevent them from becoming detached along the longitudinal axis of rotation of the tie-down tensioner.
5. A tie-down tensioner according to claim 4 , wherein the translational stop device comprises a screw associated with a nut, or a rod associated with a clip.
6. A tie-down tensioner according to claim 4 , wherein the body of the tie-down engagement head has one or more access windows in order to allow a part of the translational stop device to be installed.
7. A tie-down tensioner according to claim 6 , wherein the body of the tie-down engagement head has two access windows provided facing each other.
8. A tie-down tensioner according to claim 6 , wherein one of the following facts applies:
the translational stop device comprises a rod having at least one shoulder formed on its body, and a key intended to be inserted through an access window, coming into immobilizing abutment against a one of the at least one shoulder formed on the body of the rod; or
the translational stop device comprises a rod having two opposite shoulders formed on its body, and a clip in the form of a stirrup intended to be inserted through an access window and to grip the two shoulders formed on the body of the rod.
9. A tie-down tensioner according to claim 1 , wherein the self-centering crown has, on its outer periphery, engagement shapes complementary to engagement shapes provided in the inner periphery of the hollow body of the tie-down engagement head, the engagement shapes allowing mutual rotational play between the self-centering crown and the tie-down engagement head preventing a tight fit.
10. A tie-down tensioner according to claim 9 , wherein the self-centering crown has male engagement shapes on its outer periphery and wherein the tie-down engagement head has complementary female engagement shapes in the inner periphery of its hollow body.
11. A tie-down tensioner according to claim 1 , wherein the ratchet engagement head has a circular contact surface designed to come into sealing contact against a circular contact surface of the tie-down engagement head.
12. A tie-down tensioner according to claim 11 , wherein the sealing between the two circular contact surfaces is obtained by complementary circular baffles formed in said circular contact surfaces.
13. A tie-down tensioner according to claim 1 , wherein:
the end tooth of each said spring blade of the gear is curved radially outwards and has a convex domed surface on its inner face; or
the end tooth of each spring blade of the self-centering crown is curved radially inwards and has a convex domed surface on its outer face.
14. A tie-down tensioner according to claim 1 , wherein the gear is mounted on the ratchet engagement head via complementary shaped recessed or raised profiles provided in the gear and on the ratchet engagement head respectively.
15. A tie-down tensioner according to claim 14 , wherein the gear has a non-circular central through-opening for mounting the gear on a male part of the complementary shape of the ratchet engagement head.
16. A tie-down tensioner according to claim 14 , wherein at least one profile is in the form of a hexagonal head.
17. A tie-down tensioner according to claim 1 , wherein the self-centering crown and/or the gear has/have at least three of the spring blades distributed over the inner periphery of the self-centering crown and/or over the outer periphery of the gear.
18. A tie-down tensioner according to claim 5 , wherein the body of the tie-down engagement head has one or more access windows in order to allow a part of the translational stop device to be installed.
19. A tie-down tensioner according to claim 7 , wherein:
the translational stop device comprises a rod having at least one shoulder formed on its body, and a key intended to be inserted through an access window, coming into immobilizing abutment against a one of the at least one shoulder formed on the body of the rod; or
the translational stop device comprises a rod having two opposite shoulders formed on its body, and a clip in the form of a stirrup intended to be inserted through an access window and to grip the two shoulders formed on the body of the rod.