IP Library › Granted Patent US 11,945,928
Granted Patent B2
US 11,945,928 · App. 17/278,412 · Granted Apr 2, 2024

Polyol composition and polyurethane foam

Inventors: Takehiko Ushimi (Ibaraki, JP); Kazuhiro Okada (Shiraoka, JP); Masako Okamoto (Osaka, JP)
Assignee: SEKISUI CHEMICAL CO., LTD.
C08J9/127C08G18/4213C08J9/0066C08J9/125C08J9/144C08K3/04C08K3/26C08K3/32C08K3/36C08J2201/022C08J2203/10C08J2203/162C08J2375/06C08K2003/023C08K2003/026C08K2003/265C08K2003/323C08K2201/014
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Quick Facts
Patent No.
US 11,945,928
App. No.
17/278,412
Granted
Apr 2, 2024
Kind
B2
Abstract

Provided are a polyol composition in which hard caking does not occur when stored for a long period of time, and a polyurethane foam using the same. The polyol composition comprises a polyol compound, a foaming agent, a filler, and a metal oxide fine particle, the foaming agent including a hydrofluoroolefin, and the metal oxide fine particle having a count number ratio of OH ions of a metal constituting the metal oxide fine particle with respect to a total count number of all ions measured using time-of-flight secondary ion mass spectrometry of 0.1 or less.

Claims (17)

1. A polyol composition comprising a polyol compound, a foaming agent, a filler, and a metal oxide fine particle, wherein:

the foaming agent comprises a hydrofluoroolefin,

the metal oxide fine particle has a count number ratio of OH ions of a metal constituting the metal oxide fine particle with respect to a total count number of all ions measured using time-of-flight secondary ion mass spectrometry of 0.1 or less, and

the metal oxide fine particle comprises a hydrophobic group on a surface.

2. The polyol composition according to claim 1 , further comprising at least one selected from the group consisting of a catalyst and a foam stabilizing agent.

3. The polyol composition according to claim 1 , wherein the filler comprises a powder flame retardant.

4. The polyol composition according to claim 1 , wherein the filler comprises an inorganic filler.

5. The polyol composition according to claim 1 , wherein the filler comprises a pigment.

6. The polyol composition according to claim 1 , wherein a metal portion of the metal oxide fine particle is at least one selected from the group consisting of aluminum, titanium, zirconium, and silicon.

7. The polyol composition according to claim 1 , wherein the metal portion of the metal oxide fine particle is silicon.

8. A polyurethane foam, which is a reaction product of the polyol composition according to claim 1 and a polyisocyanate.

9. The polyol composition according to claim 1 , wherein the hydrophobic group is at least one selected from the group consisting of an alkylsilane and an amino group.

10. The polyol composition according to claim 9 , wherein the alkylsilane is selected from the group consisting of dimethylsilyl, trimethylsilyl, dimethylpolysiloxane, aminoalkylsilyl, methacrylsilyl, and octylsilyl.

11. The polyol composition according to claim 1 , wherein the hydrofluoroolefin is at least one selected from the group consisting of a trifluoropropene, a tetrafluoropropene, a pentafluoropropene, a chlorotrifluoropropene, a chlorodifluoropropene, a chlorotrifluoropropene, and a chlorotetrafluoropropene.

12. The polyol composition according to claim 1 , wherein the hydrofluoroolefin is at least one selected from the group consisting of 1,3,3,3-tetrafluoropropene (HFO-1234ze), 1,1,3,3-tetrafluoropropene, 1,2,3,3,3-pentafluoropropene (HFO-1225ye), 1,1,1-trifluoropropene, 1,1,1,3,3-pentafluoropropene (HFO-1225zc), 1,1,1,3,3,3-hexafluorobut-2-ene, 1,1,2,3,3-pentafluoropropene (HFO-1225yc), 1,1,1,2,3-pentafluoropropene (HFO-1225yez), 1-chloro-3,3,3-trifluoropropene (HFO-1233zd), and 1,1,1,4,4,4-hexafluorobut-2-ene.

13. The polyol composition according to claim 1 , wherein the hydrofluoroolefin is a hydrochlorofluoroolefin.

14. The polyol composition according to claim 13 , wherein the hydrochlorofluoroolefin is trans-1-chloro-3,3,3-trifluoropropene.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2021
From: USHIMI, TAKEHIKO; OKADA, KAZUHIRO; OKAMOTO, MASAKO
To: SEKISUI CHEMICAL CO., LTD.
Reel/Frame 055671/0304 →
Priority Claims (1)
JP 2018-197023 · Oct 18, 2018 · national
Continuity (1)
Related Publication 20210355292A1 · Nov 18, 2021