System for flare gas recovery using gas sweetening process
The present disclosure includes systems and methods that integrate a flare gas recovery process with a gas sweetening process used in oil and gas refining. A flare gas recovery system includes a primary gas sweetening unit and a liquid-driven ejector in continuous fluid communication with the primary gas sweetening unit. The ejector includes an inlet configured to receive a motive fluid including a regenerable amine solvent in a lean state from the primary gas sweetening unit, a gas inlet configured to receive a suction fluid including a gas, and a fluid outlet configured to either directly or indirectly discharge to the primary gas sweetening unit a two-phase fluid including a mixture of the suction fluid and the amine solvent in a rich state.
1. A method of supplying flare gas for a flare gas recovery system, the method comprising:
supplying, at a first positive pressure, a flow of flare gas as a suction fluid from a flashback prevention device to an ejector of the flare gas recovery system;
supplying, at a second positive pressure that is at least two orders of magnitude greater than the first positive pressure, a continuous flow of regenerable amine solvent in a lean state as a motive liquid to the ejector from a primary gas sweetening unit that is in fluid communication with the flare gas recovery system; and
combining the flare gas and the regenerable amine solvent in the lean state together in the ejector to form a two-phase fluid that comprises a mixture of the suction fluid and the amine solvent in a rich state,
wherein the continuous flow of the regenerable amine solvent in the lean state is configured to increase pressure of the flare gas to allow for delivery of the two-phase fluid either directly or indirectly back to the primary gas sweetening unit.
2. The method of claim 1 , wherein the combining of the flare gas and solvent causes removal of a portion of one or more components from the gas, the one or more components including at least one of hydrogen sulfide or carbon dioxide, by at least one of chemical binding or physical binding, thereby resulting in the two-phase fluid comprising of the solvent in the rich state and the gas suitable for one or more of gas sweetening feed, combustion, venting, and flaring.
3. The method of claim 1 , further comprising filtering of the solvent to remove impurities, the impurities including corrosion particles or salts.
4. The method of claim 1 , wherein supplying the solvent in lean state is provided by a pressure source, the pressure source comprising circulation pumps in the primary gas sweetening unit or additional circulation pumps designated for the flare gas recovery system.
5. The method of claim 1 , further comprising separating the two-phase fluid into a rich solvent liquid phase and a sweetened gas vapor phase.
6. The method of claim 5 , further comprising cycling the liquid phase back to the primary gas sweetening unit, and delivering the vapor phase to a secondary gas sweetening unit.
7. The method of claim 6 , wherein supplying the lean solvent is further assisted by an additional pressure source, the pressure source comprising booster pumps designated for the flare gas recovery system, to meet operating conditions of the secondary gas sweetening unit.
8. The method of claim 1 , wherein supplying the flow of flare gas to the ejector comprises supplying gas from a main flare header, upstream of the flashback protection device.
9. The method of claim 1 , wherein supplying the flow of flare gas to the ejector comprises supplying gas from one or more of emergency valves in the primary gas sweetening unit or a main flare header, upstream of the flashback protection device.
10. The method of claim 1 , wherein the first positive pressure is at least three orders of magnitude greater than the second positive pressure.
11. The method of claim 10 , wherein the second positive pressure is at approximately 990 psig, and the first positive pressure is approximately 0.5 psig.
12. The method of claim 1 , wherein the second positive pressure is at approximately 990 psig, and the first positive pressure is approximately 0.5 psig.
13. The method of claim 7 , wherein the combining of the flare gas and solvent causes removal of a portion of one or more components from the gas, the one or more components including at least one of hydrogen sulfide or carbon dioxide, by at least one of chemical binding or physical binding, thereby resulting in the two-phase fluid comprising of the solvent in the rich state and the gas suitable for one or more of gas sweetening feed, combustion, venting, and flaring.
14. The method of claim 7 , wherein supplying the flow of flare gas to the ejector comprises supplying gas from a main flare header, upstream of a flashback protection device.
15. The method of claim 7 , wherein supplying the flow of flare gas to the ejector comprises supplying gas from one or more of emergency valves in the primary gas sweetening unit or a main flare header, upstream of a flashback protection device.
16. The method of claim 7 , wherein supplying the solvent in lean state is provided by a pressure source, the pressure source comprising circulation pumps in the primary gas sweetening unit or additional circulation pumps designated for the flare gas recovery system.
17. The method of claim 7 , further comprising:
filtering of the solvent to remove impurities, the impurities including corrosion particles or salts.
18. The method of claim 7 , wherein the first positive pressure is at least three orders of magnitude greater than the second positive pressure.
19. The method of claim 18 , wherein the second positive pressure is at approximately 990 psig, and the first positive pressure is approximately 0.5 psig.
20. The method of claim 19 , further comprising:
filtering of the solvent to remove impurities, the impurities including corrosion particles or salts.