IP Library Granted Patent US 11,951,645
Granted Patent B2
US 11,951,645 · App. 17/448,201 · Granted Apr 9, 2024

Template and spacing tool for deck construction and methods of use

Inventors: Edith Marie Schaller (Oregon City, OR); Dustin John Gray (Oregon City, OR); Theodore Cooper Searle, III (Tualatin, OR)
Assignee: International Wood Products, LLC
B27G5/02
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Quick Facts
Patent No.
US 11,951,645
App. No.
17/448,201
Granted
Apr 9, 2024
Kind
B2
Abstract

In a general aspect, a construction tool can include a template portion arranged in a first plane. The template portion can include a rectangular plate having a slot defined, the slot being angled with respect to an edge of the plate and configured to facilitate marking a cut line on a construction material. The construction tool can also include a base portion arranged in a second plane, the second plane being orthogonal to the first plane. The base portion can include a first portion disposed on a first side of the plate, and a second portion disposed on a second side of the plate of the template portion that is opposite the first side of the plate. The first portion of the base portion can have a first thickness, and the second portion of the base portion having a second thickness that is different than the first thickness.

Claims (45)

1. A construction tool comprising:

a template portion arranged in a first plane, the template portion including a plate having a slot defined therethrough, the plate being rectangular in shape, and the slot being angled with respect to an edge of the plate and configured to facilitate marking, through the slot, a cut line on a construction material; and

a base portion being arranged in a second plane, the second plane being orthogonal to the first plane, the base portion having:

a first portion disposed on a first side of the plate of the template portion; and

a second portion disposed on a second side of the plate of the template portion that is opposite the first side of the plate,

the first portion of the base portion having a first thickness, the first portion of the base portion being configured for spacing construction materials with a spacing equal to the first thickness, and

the second portion of the base portion having a second thickness that is greater than the first thickness, the second portion of the base portion being configured for spacing construction materials with a spacing equal to the second thickness,

a surface of the second portion of the base portion defining a proximal end of the construction tool, and

an edge of the plate opposite the base portion defining a distal end of the construction tool.

2. The construction tool of claim 1 , wherein:

the slot is a first slot that is configured to facilitate marking a 45 degree miter cut line; and

the plate of the template portion further has a second slot defined therein, the second slot being configured to facilitate marking a first 22.5 degree miter cut line.

3. The construction tool of claim 2 , wherein the plate of the template portion further has a third slot defined therein, the third slot being configured to facilitate marking a second 22.5 degree miter cut line, the first slot being angularly disposed between the second slot and third slot.

4. The construction tool of claim 1 , wherein the rectangular shape of the plate of the template portion is a square.

5. The construction tool of claim 1 , wherein:

the first portion of the base portion is configured for spacing decking material of a first type;

the second portion of the base portion is configured for spacing decking material of a second type; and

the base portion includes a step between its the first portion of the base portion and its the second portion of the base portion.

6. The construction tool of claim 1 , wherein:

the first side of the plate of the template portion includes markings indicating the second thickness of the second portion of the base portion; and

the second side of the plate of the template portion includes markings indicating the first thickness of the first portion of the base portion.

7. The construction tool of claim 1 , wherein the plate of the template portion further has a plurality of screw hole guides defined therein, the plurality of screw hole guides being configured to facilitate pre-drilling screw holes for mounting decking material.

8. The construction tool of claim 7 , wherein the plurality of screw hole guides includes:

a first pair of screw hole guides, each screw hole guide of the first pair being disposed at a first distance from an edge of the plate of the template portion; and

a second pair of screw hole guides, each screw hole guide of the second pair being disposed at a second distance from the edge of the plate of the template portion, the second distance being greater than the first distance.

9. The construction tool of claim 8 , wherein the edge of the plate of the template portion is a first edge of the plate of the template portion, the plurality of screw hole guides further including:

a third pair of screw hole guides, each screw hole guide of the third pair being disposed at the first distance from a second edge of the plate of the template portion that is opposite the first edge of the plate of the template portion; and

a fourth pair of screw hole guides, each screw hole guide of the fourth pair being disposed at the second distance from the second edge of the plate of the template portion.

10. The construction tool of claim 1 , where the slot is a first slot configured to facilitate marking a cut line at a first angle on a construction material, the plate further having:

a template portion arranged in a first plane, the template portion including a plate that is rectangular in shape, the plate having:

a first slot defined therein, the first slot being configured to facilitate marking a cut line at a first angle on a construction material;

a second slot defined therein, the second slot being configured to facilitate marking a cut line at a second angle on the construction material; and

a plurality of screw hole guides defined therein, the plurality of screw hole guides being configured to facilitate pre-drilling screw holes in the construction material.

11. The construction tool of claim 10 , wherein the plate of the template portion further has a third slot defined therein, the third slot being configured to facilitate marking a miter cut line at a third angle on the construction material.

12. The construction tool of claim 11 , wherein:

the first slot is arranged along a 45 degree diagonal in the plate of the template portion;

the second slot is arranged at a 22.5 degree angle with a first edge of the plate of the template portion; and

the third slot is arranged at a 22.5 degree angle with a second edge of the plate of the template portion, the second edge of plate of the template portion being at a 90 degree angle with the first edge of the plate of the template portion.

13. The construction tool of claim 10 , wherein the plurality of screw hole guides includes:

a first pair of screw hole guides, each screw hole guide of the first pair being disposed at a first distance from an edge of the plate of the template portion; and

a second pair of screw hole guides, each screw hole guide of the second pair being disposed at a second distance from the edge of the plate of the template portion, the second distance being greater than the first distance.

14. The construction tool of claim 13 , wherein the edge of the plate of the template portion is a first edge of the plate of the template portion, the plurality of screw hole guides further including:

a third pair of screw hole guides, each screw hole guide of the third pair being disposed at the first distance from a second edge of the plate of the template portion that is opposite the first edge of the plate of the template portion; and

a fourth pair of screw hole guides, each screw hole guide of the fourth pair being disposed at the second distance from the second edge of the plate of the template portion.

15. The construction tool of claim 1 , wherein the base portion is monolithically integrated with the template portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2021
From: SCHALLER, EDITH MARIE; GRAY, DUSTIN JOHN; SEARLE, THEODORE COOPER, III
To: INTERNATIONAL WOOD PRODUCTS, LLC
Reel/Frame 057675/0843 →
Continuity (2)
Provisional Application 63261343 · Sep 17, 2021
Related Publication 20230088802A1 · Mar 23, 2023
Cited By (4)
US 1,075,530 US 1,086,432 US 1,114,646 US 12,304,105