IP Library Granted Patent US 11,955,253
Granted Patent B2
US 11,955,253 · App. 17/644,489 · Granted Apr 9, 2024

Deformable conductors and related sensors, antennas and multiplexed systems

Inventor: Mark Ronay (Portland, OR)
Assignee: Liquid Wire Inc.
H01B1/16C22C28/00G01L1/2212H01B1/02H01Q1/38H01Q9/285H01Q21/08
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Quick Facts
Patent No.
US 11,955,253
App. No.
17/644,489
Granted
Apr 9, 2024
Kind
B2
Abstract

A conducting shear thinning gel composition and methods of making such a composition are disclosed. The conducting shear thinning gel composition includes a mixture of a eutectic gallium alloy and gallium oxide, wherein the mixture of eutectic gallium alloy and gallium oxide has a weight percentage (wt %) of between about 59.9% and about 99.9% eutectic gallium alloy, and a wt % of between about 0.1% and about 2.0% gallium oxide. Also disclosed are articles of manufacture, comprising the shear thinning gel composition, and methods of making article of manufacture having a shear thinning gel composition. Also disclosed are sensors and multiplexed systems utilizing deformable conductors.

Claims (33)

1. An electronic system, comprising:

a flexible stretchable substrate; and

a stretchable conductor disposed on the stretchable substrate, the stretchable conductor comprising a metal gel composition, wherein the metal gel composition:

(a) has an electrical property having a substantially linear response proportional over a predetermined range to the metal gel being stretched,

(b) comprises a eutectic gallium alloy; and an amount of gallium oxide distributed within the bulk of the gallium alloy, wherein the bulk mixture of eutectic gallium alloy and gallium oxide has a weight percentage (wt %) of between about 59.9% and about 99.9% eutectic gallium alloy,

(c) the metal gel is stabilized by gallium oxide microstructures, and

(d) the metal gel thins upon application of high shear,

an encapsulant configured to encapsulate the stretchable conductor with the flexible stretchable substrate.

2. The electronic system of claim 1 , further comprising a circuit, operatively coupled to the stretchable conductor, configured to determine the electrical property and output a signal based on the electrical property.

3. The electronic system of claim 1 , wherein the electrical property is resistance.

4. The electronic system of claim 1 , wherein the electrical property is one of: resistance, impedance, capacitance, inductance, or frequency.

5. The electronic system of claim 1 , wherein the substantially linear response is linear with a margin of +/−1.5%.

6. The electronic system of claim 1 , wherein the metal gel is printed on the flexible stretchable substrate.

7. The electronic system of claim 6 , wherein the metal gel is printed on a surface of the flexible stretchable substrate.

8. The electronic system of claim 1 , wherein the circuit comprises an analog to digital converter configured to output the signal.

9. The electronic system of claim 1 , wherein the stretchable conductor forms a sensor and wherein the electrical property is indicative of output of the sensor.

10. The electronic system of claim 9 , wherein the sensor is one of a strain sensor, a pressure sensor, a shear sensor, a deformation sensor, or a compression sensor.

11. A method of making an electronic system, comprising:

disposing stretchable conductor on a flexible stretchable substrate, the stretchable conductor comprising a metal gel composition, wherein the metal gel composition:

(a) has an electrical property having a substantially linear response proportional over a predetermined range to the metal gel being stretched,

(b) comprises a eutectic gallium alloy; and an amount of gallium oxide distributed within the bulk of the gallium alloy, wherein the bulk mixture of eutectic gallium alloy and gallium oxide has a weight percentage (wt %) of between about 59.9% and about 99.9% eutectic gallium alloy,

(c) the metal gel is stabilized by gallium oxide microstructures; and

(d) the metal gel thins upon application of high shear,

applying an encapsulant to encapsulate the stretchable conductor with the flexible stretchable substrate.

12. The method of claim 11 , further comprising operatively coupling a circuit to the stretchable conductor, the circuit configured to determine the electrical property and output a signal based on the electrical property.

13. The method of claim 11 , wherein the electrical property is resistance.

14. The method of claim 11 , wherein the electrical property is one of: resistance, impedance, capacitance, inductance, or frequency.

15. The method of claim 11 , wherein the substantially linear response is linear with a margin of +/−1.5%.

16. The method of claim 11 , wherein disposing the metal gel is by printing the metal gel on the flexible stretchable substrate.

17. The method of claim 16 , wherein the metal gel is printed on a surface of the flexible stretchable substrate.

18. The method of claim 11 , wherein the circuit comprises an analog to digital converter configured to output the signal.

19. The method of claim 11 , wherein the stretchable conductor forms a sensor and wherein the electrical property is indicative of output of the sensor.

20. The method of claim 19 , wherein the sensor is one of a strain sensor, a pressure sensor, a shear sensor, a deformation sensor, or a compression sensor.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE NAME OF THE INVENTOR PREVIOUSLY RECORDED AT REEL: 060270 FRAME: 0087. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 1, 2022
From: RONAY, MARK
To: LIQUID WIRE INC.
Reel/Frame 060560/0409 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: RONAY, MARK WILLIAM
To: LIQUID WIRE INC.
Reel/Frame 060270/0087 →
Continuity (7)
Continuation 16889107 · Jun 1, 2020
Continuation 15947744 · Apr 6, 2018
Continuation In Part PCTUS2017019762 · Feb 27, 2017
Provisional Application 62301622 · Feb 29, 2016
Provisional Application 62483307 · Apr 7, 2017
Provisional Application 62483309 · Apr 7, 2017
Related Publication 20220285043A1 · Sep 8, 2022