IP Library Granted Patent US 11,958,950
Granted Patent B2
US 11,958,950 · App. 17/063,058 · Granted Apr 16, 2024

Ion exchange membrane and method for producing dry ion exchange membrane

Inventors: Shintaro Hayabe (Tokyo, JP); Osamu Homma (Tokyo, JP); Yasushi Yamaki (Tokyo, JP); Tatsuya Miyajima (Tokyo, JP); Takuo Nishio (Tokyo, JP)
Assignee: AGC Inc.
C08J5/2225H01M8/1039C08J2327/12
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Quick Facts
Patent No.
US 11,958,950
App. No.
17/063,058
Granted
Apr 16, 2024
Kind
B2
Abstract

An ion exchange membrane containing a fluorinated polymer, wherein in a case where by Raman spectroscopy, polarized light orthogonal to the thickness direction of the ion exchange membrane is irradiated to obtain a spectrum chart, whereby the ratio of the peak area a2 of Raman shift 680 to 760 cm −1 to the peak area al of Raman shift 1,025 to 1,095 cm −1 is taken as A1, and by Raman spectroscopy, to a cross section in the thickness direction of the ion exchange membrane, polarized light parallel with the thickness direction is irradiated to obtain a spectrum chart, whereby the ratio of the peak area b2 of Raman shift 920 to 1,025 cm −1 to the peak area b1 of Raman shift 1,025 to 1,095 cm −1 is taken as B1, B1/A1 is at least 1.05.

Claims (22)

1. An ion exchange membrane containing a fluorinated polymer having a group represented by —SO 3 M (M is a hydrogen atom, an alkali metal or a quaternary ammonium cation) and, in the main chain, a group represented by —CF 2 —, wherein

in a case where by Raman spectroscopy, to a cross section in the thickness direction of the ion exchange membrane, polarized light orthogonal to the thickness direction is irradiated to obtain a spectrum chart, whereby the ratio of the peak area a2 of Raman shift 680 to 760 cm −1 to the peak area a1 of Raman shift 1,025 to 1,095 cm −1 is taken as A1, and

by Raman spectroscopy, to a cross section in the thickness direction of the ion exchange membrane, polarized light parallel to the thickness direction is irradiated to obtain a spectrum chart, whereby the ratio of the peak area b2 of Raman shift 680 to 760 cm −1 to the peak area b1 of Raman shift 1,025 to 1,095 cm −1 is taken as B1,

the ratio of said B1 to said A1 is at least 1.05,

wherein the ion exchange capacity of the fluorinated polymer is 1.25 to 2.05 meq/g dry resin, and

wherein the fluorinated polymer further has an ether bond site in a side chain, and

in a case where by Raman spectroscopy, to a cross section in the thickness direction of the ion exchange membrane, polarized light orthogonal to the thickness direction is irradiated to obtain a spectrum chart, whereby the ratio of the height h2 of the highest peak within a range of Raman shift 920 to 1,025 cm −1 to the height h1 of the highest peak within a range of Raman shift 1,025 to 1.095 cm −1 is taken as H1, and

by Raman spectroscopy, to a cross section in the thickness direction of the ion exchange membrane, polarized light parallel to the thickness direction is irradiated to obtain a spectrum chart, whereby the ratio of the height h4 of the highest peak within a range of Raman shift 920 to 1,025 cm −1 to the height h3 of the highest peak within a range of Raman shift 1,025 to 1,095 cm −1 is taken as H2,

the ratio of said H2 to said H1 is at least 1.15.

2. The ion exchange membrane according to claim 1 , wherein the fluorinated polymer has a unit represented by the formula (1):

—[CF 2 —CF(-L-(SO 3 M) n )]-  Formula (1)

in the formula (1), L is an n+1-valent perfluorohydrocarbon group which may contain an oxygen atom, M is a hydrogen atom, an alkali metal or a quaternary ammonium cation, and n is 1 or 2.

3. The ion exchange membrane according to claim 2 , wherein the ether bond site of the side chain is a site contained in a unit obtained by polymerizing at least one type of monomer selected from the group consisting of the following monomers (A) to (E):

4. The ion exchange membrane according to claim 1 , wherein the ion exchange membrane contains a liquid medium, and the content of the liquid medium in the ion exchange membrane is at most 15 mass % to the total mass of the ion exchange membrane.

5. The ion exchange membrane according to claim 4 , wherein the liquid medium is at least one of water and a water-soluble organic solvent.

6. A method for producing a dry ion exchange membrane, comprising drying a wet ion exchange membrane having an ion exchange membrane containing a fluorinated polymer having a sulfonic acid type functional group wet with a liquid medium, to remove the liquid medium to obtain a dry ion exchange membrane, characterized in that the dimensional change of the dry ion exchange membrane from the wet ion exchange membrane during drying is at least −5% in each of the MD direction and the TD direction,

wherein the drying temperature is at least the softening point of the fluorinated polymer.

7. The method for producing a dry ion exchange membrane according to claim 6 , wherein the content of the liquid medium in the dry ion exchange membrane is at most 15 mass % to the total mass of the dry ion exchange membrane.

8. The method for producing a dry ion exchange membrane according to claim 6 , wherein the dimensional change of the dry ion exchange membrane from the wet ion exchange membrane during drying is at most 50% in each of the MD direction and the TD direction.

9. The method for producing a dry ion exchange membrane according to claim 6 , wherein the content of the liquid medium in the wet ion exchange membrane is at least 20 mass % to the total mass of the wet ion exchange membrane.

10. The method for producing a dry ion exchange membrane according to claim 6 , wherein the wet ion exchange membrane is obtained by contacting the ion exchange membrane containing the fluorinated polymer with the liquid medium at a temperature of at least 60° C.

11. The method for producing a dry ion exchange membrane according to claim 6 , wherein a reinforcing material is contained inside or at the surface of the wet ion exchange membrane.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2020
From: HAYABE, SHINTARO; HOMMA, OSAMU; YAMAKI, YASUSHI; MIYAJIMA, TATSUYA; NISHIO, TAKUO
To: AGC INC.
Reel/Frame 054288/0212 →
Priority Claims (2)
JP 2018-114511 · Jun 15, 2018 · national
JP 2019-016153 · Jan 31, 2019 · national
Continuity (2)
Continuation PCTJP2019023744 · Jun 14, 2019
Related Publication 20210017347A1 · Jan 21, 2021