IP Library › Granted Patent US 11,959,280
Granted Patent B2
US 11,959,280 · App. 17/736,223 · Granted Apr 16, 2024

Roofing shingle system and shingles for use therein

Inventors: Daniel E. Boss (Morris Township, NJ); Ming-Liang Shiao (Basking Ridge, NJ); James Svec (Kearny, NJ); Chris Searcy (Tuscaloosa, AL); Nicholas Thurston (Tuscaloosa, AL)
Assignee: BMIC LLC
E04D1/365E04D1/20E04D2001/005
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Quick Facts
Patent No.
US 11,959,280
App. No.
17/736,223
Granted
Apr 16, 2024
Kind
B2
Abstract

Roofing shingles are disclosed that are capable of self-adhering to a roof deck or underlayment and/or other roofing shingles and that require few or no mechanical fasteners to remain attached to the roof. By appropriate positioning of sealant lines on the shingle, direct adhesion between the shingle and the roof deck or underlayment and/or other roofing shingles can be achieved. If the shingle is laminated, the layers may be mechanically attached with indentations in the common bond area. The nail zone of the shingle may be visually indicated with fines and/or one or more paint lines. A roofing system comprising a plurality of courses of the shingles is also disclosed.

Claims (30)

1. A roofing system comprising a roof substrate and at least two roofing shingles in vertically adjacent courses, each of the roofing shingles having:

(a) an upper layer having a front surface, a back surface, a top edge, a lower edge, a length, and a width;

(b) a backer strip having a front surface, a back surface, a length, and a width; and

(c) a total of only 3 sealant lines,

wherein 0 sealant lines are disposed on the front surface of the upper layer of each roofing shingle, only 1 sealant line is disposed on the back surface of the upper layer of each roofing shingle and extends substantially across the length of the upper layer, and 2 sealant lines are disposed on the back surface of the backer strip of each roofing shingle and extends substantially across the length of the backer strip, and

wherein the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is positioned proximate to the top edge of the upper layer of each roofing shingle, such that the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is in contact with the roof substrate.

2. The roofing system of claim 1 , wherein at least about 50% of the roofing shingles are not attached to the roof deck with fasteners.

3. The roofing system of claim 1 , wherein 2 or 3 fasteners per roofing shingle attach each roofing shingle to the roof deck.

4. The roofing system of claim 3 , wherein a nail zone of each roofing shingle extends across about 5% of the width of the upper layer of each roofing shingle.

5. The roofing system of claim 4 , wherein the nail zone of each roofing shingle includes fines.

6. The roofing system of claim 4 , wherein the nail zone of each roofing shingle is indicated with one or more paint lines.

7. The roofing system of claim 1 , wherein the roofing system passes the ASTM D3161 test at 110 mph.

8. A roofing system comprising a roof substrate and at least two roofing shingles in vertically adjacent courses, each of the roofing shingles having:

(a) an upper layer having a front surface, a back surface, a top edge, a lower edge, a length, and a width;

(b) a backer strip having a front surface, a back surface, a length, and a width; and

(c) a total of only 2 or only 3 sealant lines,

wherein 0 sealant lines are disposed on the front surface of the upper layer of each roofing shingle, only 1 sealant line is disposed on the back surface of the upper layer of each roofing shingle and extends substantially across the length of the upper layer, and 1 sealant line is disposed on the back surface of the backer strip of each roofing shingle and extends substantially across the length of the backer strip, and

wherein the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is positioned proximate to the top edge of the upper layer of each roofing shingle, such that the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is in contact with the roof substrate.

9. The roofing system of claim 8 , wherein 2 sealant lines are disposed on the back surface of the backer strip of each roofing shingle.

10. A roofing system comprising a roof substrate and at least two roofing shingles in vertically adjacent courses, each of the roofing shingles having:

(a) an upper layer having a front surface, a back surface, a top edge, a lower edge, a length, and a width;

(b) a backer strip having a front surface, a back surface, a length, and a width; and

(c) a total of only 2 or only 3 sealant lines,

wherein 0 sealant lines are disposed on the front surface of the upper layer of each roofing shingle, only 1 sealant line is disposed on the back surface of the upper layer of each roofing shingle, and 1 sealant line is disposed on the back surface of the backer strip of each roofing shingle,

wherein the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is positioned proximate to the top edge of the upper layer of each roofing shingle, such that the only 1 sealant line disposed on the back surface of the upper layer of each roofing shingle is in contact with the roof substrate, and

wherein the upper layer is affixed to the backer strip.

11. The roofing system of claim 10 , wherein 2 sealant lines are disposed on the back surface of the backer strip of each roofing shingle.

12. The roofing system of claim 1 , wherein the roof substrate comprises a roof deck or an underlayment that is positioned on a roof deck.

13. The roofing system of claim 8 , wherein the roof substrate comprises a roof deck or an underlayment that is positioned on a roof deck.

14. The roofing system of claim 10 , wherein the roof substrate comprises a roof deck or an underlayment that is positioned on a roof deck.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER 17773223 PREVIOUSLY RECORDED AT REEL: 060365 FRAME: 0679. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Sep 30, 2022
From: BOSS, DANIEL E.; SHIAO, MING-LIANG; SVEC, JAMES; SEARCY, CHRIS; THURSTON, NICHOLAS
To: BMIC LLC
Reel/Frame 061571/0554 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2022
From: BOSS, DANIEL E.; SHIAO, MING-LIANG; SVEC, JAMES; SEARCY, CHRIS; THURSTON, NICHOLAS
To: BMIC LLC
Reel/Frame 060365/0679 →
Continuity (4)
Continuation 16533032 · Aug 6, 2019
Provisional Application 62783960 · Dec 21, 2018
Provisional Application 62714827 · Aug 6, 2018
Related Publication 20220282488A1 · Sep 8, 2022