IP Library Granted Patent US 11,961,971
Granted Patent B2
US 11,961,971 · App. 16/756,009 · Granted Apr 16, 2024

Production method for all-solid-state battery

Inventors: Genki Nogami (Niigata, JP); Masahiro Shimada (Niigata, JP); Tomohiro Ito (Niigata, JP); Aki Katori (Niigata, JP); Keita Noguchi (Niigata, JP); Naoto Yamashita (Osaka, JP); Takashi Mukai (Osaka, JP); Masahiro Yanagida (Osaka, JP)
Assignees: MITSUBISHI GAS CHEMICAL COMPANY, INC.; NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
H01M10/0585H01M4/38H01M4/483H01M10/0562H01M2300/0068
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Quick Facts
Patent No.
US 11,961,971
App. No.
16/756,009
Granted
Apr 16, 2024
Kind
B2
Abstract

Provided is a production method for an all-solid-state battery having a solid electrolyte layer between a positive electrode layer and a negative electrode layer, the production method including: coating or impregnating the positive electrode layer and/or the negative electrode layer with a solid electrolyte solution in which a boron hydride compound serving as the solid electrolyte has been dissolved in a solvent; and removing the solvent from the coated or impregnated solid electrolyte solution and causing the solid electrolyte to precipitate on the positive electrode layer and/or the negative electrode layer.

Claims (21)

1. A method for producing an all-solid-state battery having a solid electrolyte layer between a positive electrode layer and a negative electrode layer, the method comprising:

coating or impregnating at least one of the positive electrode layer and the negative electrode layer with a solid electrolyte solution obtained by dissolving a boron hydride compound serving as a solid electrolyte in a solvent, wherein the obtained solution includes no undissolved boron hydride compound; and

removing the solvent from the coated or impregnated solid electrolyte solution and causing the solid electrolyte to precipitate on at least one of the positive electrode layer and the negative electrode layer,

wherein the solvent comprises at least one selected from the group consisting of tetrahydrofuran, 2-methyltetrahydrofuran, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, propanenitrile, acetonitrile, N,N-dimethylformamide, and N,N-dimethylacetamide, and

wherein the boron hydride compound consists of at least one selected from the group consisting of LiBH 4 , a LiBH 4 -LiI-based material, 3LiBH 4 —LiI, a LiBH 4 —P 2 S 5 -based material, 9LiBH 4 —P 2 S 5 , a LiBH 4 —P 2 I 4 -based material, 9LiBH 4 —P 2 I 4 , 85LiBH 4 -15P 2 I 4 , Li 2 B 12 H 12 , Li 2 B 10 H 10 , LiCB 11 H 12 , and LiCB 9 H 10 .

2. The method according to claim 1 , wherein the causing of the solid electrolyte to precipitate comprises forming the solid electrolyte layer on at least one of the positive electrode layer and the negative electrode layer.

3. The method according to claim 2 , which comprises forming at least one of the positive electrode layer and the negative electrode layer on which the solid electrolyte layer has been formed, without pressing.

4. The method according to claim 2 , which comprises bonding the positive electrode layer to the negative electrode layer in a manner such that the solid electrolyte layer is positioned between the positive electrode layer and the negative electrode layer.

5. The method according to claim 4 , wherein a pressing pressure during the bonding of the positive electrode layer to the negative electrode layer is 0.001 MPa to 10 MPa.

6. The method according to claim 4 , wherein a pressing pressure during the bonding of the positive electrode layer to the negative electrode layer is 0.001 MPa to 2 MPa.

7. The method according to claim 1 , which comprises further coating at least one of the positive electrode layer and the negative electrode layer on which the solid electrolyte is caused to precipitate with the solid electrolyte solution, removing the solvent from the solid electrolyte solution and forming the solid electrolyte layer on at least one of the positive electrode layer and the negative electrode layer.

8. The method according to claim 1 , which comprises preparing the solid electrolyte layer by impregnating a support with the solid electrolyte solution and removing the solvent from the solid electrolyte solution.

9. The method according to claim 1 , wherein the boron hydride compound consists of LiBH 4 .

10. The method according to claim 1 , wherein the solvent comprises at least one selected from the group consisting of tetrahydrofuran and acetonitrile.

11. The method according to claim 1 , wherein the positive electrode layer contains a positive electrode active material, and wherein the electric potential of the positive electrode active material with reference to lithium is 3.0 V or less.

12. The method according to claim 1 , wherein the positive electrode layer contains a sulfur-based positive electrode active material.

13. The method according to claim 1 , wherein the negative electrode layer contains at least one selected from the group consisting of silicon, tin, a silicon-containing compound and a tin-containing compound as a negative electrode active material.

14. The method according to claim 13 , wherein SiO is contained as the negative electrode active material.

15. A method for producing an all-solid-state battery having a solid electrolyte layer between a positive electrode layer and a negative electrode layer, the method comprising:

coating or impregnating at least one of the positive electrode layer and the negative electrode layer with a molten salt obtained by melting a boron hydride compound having a melting point from 80° C. to 250° C. serving as a solid electrolyte; and

cooling the molten salt and causing the solid electrolyte to precipitate on at least one of the positive electrode layer and the negative electrode layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2020
From: NOGAMI, GENKI; SHIMADA, MASAHIRO; ITO, TOMOHIRO; KATORI, AKI; NOGUCHI, KEITA; YAMASHITA, NAOTO; MUKAI, TAKASHI; YANAGIDA, MASAHIRO
To: MITSUBISHI GAS CHEMICAL COMPANY, INC.; NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
Reel/Frame 052895/0303 →
Priority Claims (1)
JP 2017-202610 · Oct 19, 2017 · national
Continuity (1)
Related Publication 20200303778A1 · Sep 24, 2020