IP Library › Granted Patent US 11,962,194
Granted Patent B2
US 11,962,194 · App. 16/915,566 · Granted Apr 16, 2024

Rotating electric machine

Inventor: Yuki Takahashi (Kariya, JP)
Assignee: DENSO CORPORATION
H02K1/2786H02K11/33H02K1/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,962,194
App. No.
16/915,566
Granted
Apr 16, 2024
Kind
B2
Abstract

A rotating electric machine includes a field system and an armature. The field system includes a magnet section having a plurality of magnetic poles whose polarities alternate in a circumferential direction. The armature includes a multi-phase armature coil. Either of the field system and the armature is configured as a rotor. The magnet section is configured to have an easy axis of magnetization oriented such that the closer the position to a d-axis in the circumferential direction, the more the direction of the easy axis of magnetization becomes parallel to the d-axis.

Claims (41)

1. A rotating electric machine comprising:

a field system including a magnet section having a plurality of magnetic poles whose polarities alternate in a circumferential direction; and

an armature including a multi-phase armature coil,

wherein

either of the field system and the armature is configured as a rotor,

the magnet section includes first magnets that each correspond to one of the magnetic poles of the magnet section and are arranged at predetermined intervals in the circumferential direction, and the magnet section also includes second magnets each of which is arranged between one circumferentially-adjacent pair of the first magnets to extend across a q-axis,

each of the first magnets is oriented to form a magnet magnetic path parallel to a d-axis,

surfaces of the second magnets facing the first magnets constitute magnetic flux acting surfaces through which magnetic flux flows into or out of the second magnets,

each of the second magnets is oriented to form, at the q-axis, a magnet magnetic path deviated from a direction perpendicular to the q-axis,

0<θa≤2π/S, where S is a number of phases of the armature coil and θa is a main magnetic pole angle which is defined, for each of the first magnets, as an angle between (i) a straight line extending through one of two q-axis-side ends of the first magnet in the circumferential direction and an axis of the rotor and (ii) a straight line extending through the other of the two q-axis-side ends of the first magnet in the circumferential direction and the axis of the rotor, and

either (i) 2π/5<θa≤2π/3, (ii) θa=2π/3, or (iii) θa=2π/5.

2. The rotating electric machine as set forth in claim 1 , wherein each of the second magnets is oriented to form the magnet magnetic path that is convex toward an opposite side to the armature.

3. The rotating electric machine as set forth in claim 1 , wherein the armature coil has electrical conductor sections opposed to the field system and arranged at predetermined intervals in the circumferential direction,

in the armature, there are provided inter-conductor members between the electrical conductor sections in the circumferential direction or no inter-conductor members are provided between the electrical conductor sections in the circumferential direction, and

the inter-conductor members are formed of a magnetic material satisfying the following relationship or formed of a non-magnetic material,

Wt×Bs≤Wm×Br

where Wt is a circumferential width of the inter-conductor members in each magnetic pole, Bs is a saturation flux density of the inter-conductor members, Wm is a circumferential width of the magnet section in each magnetic pole and Br is a residual flux density of the magnet section.

4. The rotating electric machine as set forth in claim 3 , wherein each of the inter-conductor members is constituted of an arc-shaped portion that radially extends from a core of the armature, the arc-shaped portion having its distal end radially protruding from the electrical conductor sections toward the field system side and arc-shaped so as to be convex on the field system side.

5. The rotating electric machine as set forth in claim 1 , wherein the armature coil has electrical conductor sections opposed to the field system and arranged at predetermined intervals in the circumferential direction, and

a radial thickness of the electrical conductor sections is smaller than a circumferential width of the electrical conductor sections per phase in each magnetic pole.

6. The rotating electric machine as set forth in claim 1 , wherein the first and second magnets have an intrinsic coercive force higher than or equal to 400 [kA/m] and a residual flux density higher than or equal to 1.0[T].

7. A rotating electric machine comprising:

a field system including a magnet section having a plurality of magnetic poles whose polarities alternate in a circumferential direction; and

an armature including a multi-phase armature coil,

wherein

either of the field system and the armature is configured as a rotor,

the magnet section includes first magnets that each correspond to one of the magnetic poles of the magnet section and are arranged at predetermined intervals in the circumferential direction, and the magnet section also includes second magnets each of which is arranged between one circumferentially-adjacent pair of the first magnets to extend across a q-axis,

each of the first magnets is oriented to form a magnet magnetic path parallel to a d-axis,

surfaces of the second magnets facing the first magnets constitute magnetic flux acting surfaces through which magnetic flux flows into or out of the second magnets,

each of the second magnets is oriented to form, at the q-axis, a magnet magnetic path deviated from a direction perpendicular to the q-axis, and

either (i) 2π/3<θa≤4π/5, (ii) θa=4π/5, or (iii) 4π/5<θa<π, where θa is a main magnetic pole angle which is defined, for each of the first magnets, as an angle between (i) a straight line extending through one of two q-axis-side ends of the first magnet in the circumferential direction and an axis of the rotor and (ii) a straight line extending through the other of the two q-axis-side ends of the first magnet in the circumferential direction and the axis of the rotor.

8. The rotating electric machine as set forth in claim 7 , wherein the armature coil has electrical conductor sections opposed to the field system and arranged at predetermined intervals in the circumferential direction,

in the armature, there are provided inter-conductor members between the electrical conductor sections in the circumferential direction or no inter-conductor members are provided between the electrical conductor sections in the circumferential direction, and

the inter-conductor members are formed of a magnetic material satisfying the following relationship or formed of a non-magnetic material,

Wt×Bs≤Wm×Br

where Wt is a circumferential width of the inter-conductor members in each magnetic pole, Bs is a saturation flux density of the inter-conductor members, Wm is a circumferential width of the magnet section in each magnetic pole and Br is a residual flux density of the magnet section.

9. The rotating electric machine as set forth in claim 8 , wherein each of the inter-conductor members is constituted of an arc-shaped portion that radially extends from a core of the armature, the arc-shaped portion having its distal end radially protruding from the electrical conductor sections toward the field system side and arc-shaped so as to be convex on the field system side.

10. The rotating electric machine as set forth in claim 7 , wherein each of the second magnets is oriented to form the magnet magnetic path that is convex toward an opposite side to the armature.

11. The rotating electric machine as set forth in claim 7 , wherein the armature coil has electrical conductor sections opposed to the field system and arranged at predetermined intervals in the circumferential direction, and

a radial thickness of the electrical conductor sections is smaller than a circumferential width of the electrical conductor sections per phase in each magnetic pole.

12. The rotating electric machine as set forth in claim 7 , wherein the first and second magnets have an intrinsic coercive force higher than or equal to 400 [kA/m] and a residual flux density higher than or equal to 1.0[T].

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2020
From: TAKAHASHI, YUKI
To: DENSO CORPORATION
Reel/Frame 053728/0421 →
Priority Claims (8)
JP 2017-255054 · Dec 28, 2017 · national
JP 2017-255055 · Dec 28, 2017 · national
JP 2017-255059 · Dec 28, 2017 · national
JP 2017-255082 · Dec 28, 2017 · national
JP 2018-166439 · Sep 5, 2018 · national
JP 2018-166440 · Sep 5, 2018 · national
JP 2018-166442 · Sep 5, 2018 · national
JP 2018-166443 · Sep 5, 2018 · national
Continuity (2)
Continuation PCTJP2018048246 · Dec 27, 2018
Related Publication 20200336033A1 · Oct 22, 2020