IP Library › Granted Patent US 11,965,229
Granted Patent B2
US 11,965,229 · App. 17/201,871 · Granted Apr 23, 2024

Metal magnetic particle, inductor, method for manufacturing metal magnetic particle, and method for manufacturing metal magnetic core

Inventors: Takuya Ishida (Nagaokakyo, JP); Makoto Yamamoto (Nagaokakyo, JP); Katsutoshi Uji (Nagaokakyo, JP); Yuya Ishida (Nagaokakyo, JP); Mitsuru Odahara (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
C22C38/02B22F1/145B22F1/16B22F3/02H01F1/14766H01F1/24B22F1/107B22F2301/35B22F2302/256C22C2202/02H01F27/255Y10T428/12181
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,965,229
App. No.
17/201,871
Granted
Apr 23, 2024
Kind
B2
Abstract

A metal magnetic particle provided with an oxide layer on a surface of an alloy particle containing Fe and Si. The oxide layer has a first oxide layer, a second oxide layer, a third oxide layer, and a fourth oxide layer. Also, in line analysis of element content by using a scanning transmission electron microscope-energy dispersive X-ray spectroscopy, the first oxide layer is a layer where Fe content takes a local maximum value, the second oxide layer is a layer where Fe content takes a local maximum value, the third oxide layer is a layer where Si content takes a local maximum value, and the fourth oxide layer is a layer where Fe content takes a local maximum value.

Claims (23)

1. A metal magnetic particle comprising:

an oxide layer formed on a surface of an alloy particle containing Fe and Si, the oxide layer including a first oxide layer, a second oxide layer, a third oxide layer, and a fourth oxide layer from a side of the alloy particle, and

wherein

in line analysis of element content by using a scanning transmission electron microscope-energy dispersive X-ray spectroscopy,

the first oxide layer is a layer in which Si content takes a local maximum value,

the second oxide layer is a layer in which Fe content takes a local maximum value,

the third oxide layer is a layer in which Si content takes a local maximum value,

the fourth oxide layer is a layer in which Fe content takes a local maximum value, and

in the third oxide layer, the Fe content is greater than the Si content.

2. The metal magnetic particle according to claim 1 , wherein

a weight percentage of Si in the alloy particle is from 1.5 parts by weight to 8.0 parts by weight with respect to 100 parts by weight of a total weight of the Fe and the Si.

3. The metal magnetic particle according to claim 1 , wherein

the alloy particle contains smaller than 1.0 part by weight of Cr with respect to 100 parts by weight of a total weight of the Fe and the Si.

4. An inductor comprising:

the metal magnetic particles according to claim 1 .

5. The metal magnetic particle according to claim 2 , wherein

the alloy particle contains smaller than 1.0 part by weight of Cr with respect to 100 parts by weight of a total weight of the Fe and the Si.

6. An inductor comprising:

the metal magnetic particles according to claim 2 .

7. An inductor comprising:

the metal magnetic particles according to claim 3 .

8. A metal magnetic core in which the metal magnetic particles of claim 1 are joined to each other by the oxide layer.

9. The metal magnetic particle according to claim 1 , wherein a local maximum value of Si content in the first oxide layer is greater than a local maximum value of Si content in the third oxide layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2021
From: ISHIDA, TAKUYA; YAMAMOTO, MAKOTO; UJI, KATSUTOSHI; ISHIDA, YUYA; ODAHARA, MITSURU
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 055596/0979 →
Priority Claims (1)
JP 2020-058366 · Mar 27, 2020 · national
Continuity (1)
Related Publication 20210313100A1 · Oct 7, 2021