IP Library › Granted Patent US 11,968,856
Granted Patent B2
US 11,968,856 · App. 17/493,508 · Granted Apr 23, 2024

Polarizer-free LED displays

Inventors: Chung-Chih Wu (Taipei, TW); Po-Jui Chen (Taipei, TW); Hoang Yan Lin (Taipei, TW); Guo-Dong Su (Taipei, TW); Wei-Kai Lee (Taipei, TW); Chi-Jui Chang (Taichung, TW); Wan-Yu Lin (Taipei, TW); Byung Sung Kwak (Mountain View, CA); Robert Jan Visser (Menlo Park, CA)
Assignee: Applied Materials, Inc.
H10K50/858H10K50/865H10K71/00
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Quick Facts
Patent No.
US 11,968,856
App. No.
17/493,508
Filed
Oct 4, 2021
Granted
Apr 23, 2024
Kind
B2
Art Unit
2892
USPC
257/40
Abstract

Exemplary subpixel structures include a directional light-emitting diode structure characterized by a full-width-half-maximum (FWHM) of emitted light having a divergence angle of less than or about 10°. The subpixel structure further includes a lens positioned a first distance from the light-emitting diode structure, where the lens is shaped to focus the emitted light from the light-emitting diode structure. The subpixel structure still further includes a patterned light absorption barrier positioned a second distance from the lens. The patterned light absorption barrier defines an opening in the barrier, and the focal point of the light focused by the lens is positioned within the opening. The subpixels structures may be incorporated into a pixel structure, and pixel structures may be incorporated into a display that is free of a polarizer layer.

Claims (30)

1. A light-emitting subpixel structure comprising:

a directional light-emitting diode structure characterized by a full-width-half-maximum (FWHM) of emitted light having a divergence angle of less than or about 10′;

a lens positioned a first distance from the light-emitting diode structure, wherein the lens is shaped to focus the emitted light from the light-emitting diode structure; and

a patterned light absorption barrier positioned a second distance from the lens, wherein the patterned light absorption barrier defines an opening in the barrier, and wherein a focal point of the light focused by the lens is positioned within the opening.

2. The light-emitting subpixel structure of claim 1 , wherein the light-emitting subpixel structure is free of a polarizer layer.

3. The light-emitting subpixel structure of claim 1 , wherein the light exiting the opening in the patterned light absorption barrier is characterized by a viewing angle that is greater than or about 45°.

4. The light-emitting subpixel structure of claim 1 , wherein the first distance between the light-emitting diode structure and the lens is greater than the second distance between the lens and the patterned light absorption barrier.

5. The light-emitting subpixel structure of claim 1 , wherein the lens is characterized by a diameter that is greater than or about 10 μm.

6. The light-emitting subpixel structure of claim 1 , wherein the opening defined in the patterned light absorption barrier is characterized by a width of less than or about 1 μm.

7. The light-emitting subpixel structure of claim 1 , wherein the patterned light absorption barrier is characterized by a thickness that is less than or about 10 μm.

8. The light-emitting subpixel structure of claim 1 , wherein the light-emitting diode structure comprises an organic light-emitting diode structure.

9. A light-emitting pixel structure comprising:

a light emission layer comprising a group of light-emitting diode structures;

a patterned light absorption barrier comprising a group of openings in the barrier, wherein each of the openings permit transmission of light emitted from one of the light-emitting diode structures through the patterned light absorption barrier; and

a lens layer positioned between the light emission layer and the patterned light absorption barrier, wherein the lens layer comprises a group of lenses, the lenses are shaped to concentrate the light emitted from the light-emitting diode structures into the openings of the patterned light absorption barrier, and each of the lenses is characterized by a ratio of a focal point of the lens to a diameter of the lens that is less than or about 1:1;

wherein the light-emitting pixel is free of a polarizer layer.

10. The light-emitting pixel structure of claim 9 , wherein each of the light-emitting diode structures is characterized by a full-width-half-maximum (FWHM) of emitted light having a divergence angle of less than or about 10°.

11. The light-emitting pixel structure of claim 9 , wherein the light exiting the light-emitting pixel structure is characterized by a viewing angle that is greater than or about 45°.

12. The light-emitting pixel structure of claim 9 , wherein the light-emitting pixel structure is greater than or about 50% brighter than a comparable light-emitting pixel structure with a polarizer.

13. The light-emitting pixel structure of claim 9 , wherein the group of light-emitting diode structures comprise organic light-emitting diode structures.

14. A processing method to form a light-emitting pixel, the method comprising:

forming a light emission layer on a substrate, wherein the light emission layer comprises a group of light-emitting diode structures that are characterized by a full-width-half-maximum (FWHM) of emitted light having a divergence angle of less than or about 10′;

forming a lens layer over the light emission layer, wherein the lens layer comprises a group of lenses operable to concentrate light emitted from the light-emitting diode structures, and wherein the lens layer is positioned a first distance from the light emission layer; and

forming a patterned light absorption barrier over the lens layer, wherein the patterned light absorption barrier defines a group of openings in the barrier to transmit light from the group of light-emitting diode structures through the barrier, and wherein the patterned light absorption barrier is positioned a second distance from the lens layer, and further wherein the first distance between the light emission layer and the lens layer is greater than the second distance between the lens layer and the patterned light absorption barrier.

15. The light-emitting-pixel processing method of claim 14 , wherein the patterned light absorption barrier is formed by:

depositing a layer of a light-absorbing material over the lens layer, wherein the layer of the light-absorbing material is characterized by an optical density greater than or about 2 μm −1 ; and

forming the openings in the layer of the light-absorbing material to make the patterned light absorption barrier, wherein the openings have a width of less than or about 1 μm.

16. The light-emitting-pixel processing method of claim 14 , wherein the light exiting the light-emitting pixel is characterized by a viewing angle that is greater than or about 45°.

17. The light-emitting-pixel processing method of claim 14 , wherein the light-emitting pixel is free of a polarizer layer, and wherein the light-emitting pixel is greater than or about 50% brighter than a comparable light-emitting pixel structure with a polarizer.

18. The light-emitting-pixel processing method of claim 14 , wherein the light-emitting pixel comprises an organic light-emitting pixel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2021
From: WU, CHUNG-CHIH; CHEN, PO-JUI; LIN, HOANG YAN; SU, GUO-DONG; LEE, WEI-KAI; CHANG, CHI-JUI; LIN, WAN-YU; KWAK, BYUNG SUNG; VISSER, ROBERT JAN
To: APPLIED MATERIALS, INC.
Reel/Frame 058360/0748 →
Continuity (1)
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