IP Library › Granted Patent US 11,974,455
Granted Patent B2
US 11,974,455 · App. 17/446,909 · Granted Apr 30, 2024

Display device and method of manufacturing the same

Inventors: Myung Chul Yeo (Asan-si, KR); Yong Tack Kim (Yongin-si, KR); Eung Seok Park (Seoul, KR); Hee Wook Yoon (Gwacheon-si, KR); Yoon Hyeung Cho (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
H10K50/844H10K50/8445H10K50/85H10K50/858H10K59/121H10K59/122H10K59/38H10K71/00H10K71/135H10K59/1201
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Quick Facts
Patent No.
US 11,974,455
App. No.
17/446,909
Granted
Apr 30, 2024
Kind
B2
Abstract

A display device includes a substrate; a light-emitting element layer on the substrate; a first thin-film encapsulation layer that is on the light-emitting element layer, has an upper surface conforming an upper surface of the light-emitting element layer, and includes a recessed portion; a bank layer on the first thin-film encapsulation layer and having an opening overlapping the recessed portion; a wavelength conversion layer in the opening on the first thin-film encapsulation layer and at least partially in the recessed portion; a first inorganic layer on the bank layer and the wavelength conversion layer; an organic layer on the first inorganic layer; and a second inorganic layer on the organic layer.

Claims (66)

1. A display device comprising:

a substrate comprising a display area in which a plurality of pixels are located;

a pixel-defining film arranged along a boundary of a pixel of the plurality of pixels;

a light-emitting element layer on the substrate;

a first thin-film encapsulation layer that is on the light-emitting element layer, has an upper surface conforming to an upper surface of the light-emitting element layer, and comprises a recessed portion;

a bank layer on the first thin-film encapsulation layer and having an opening overlapping the recessed portion, the first thin-film encapsulation layer being between the pixel-defining film and the bank layer;

a wavelength conversion layer in the opening on the first thin-film encapsulation layer and at least partially in the recessed portion;

a first inorganic layer on the bank layer and the wavelength conversion layer;

an organic layer on the first inorganic layer; and

a second inorganic layer on the organic layer.

2. The display device of claim 1 , wherein the first thin-film encapsulation layer is substantially uniform in thickness.

3. The display device of claim 2 , wherein a lower surface of the wavelength conversion layer conforms to the upper surface of the light-emitting element layer.

4. The display device of claim 1 , wherein the substrate further comprises a non-display area around the display area, and

wherein the first inorganic layer and the second inorganic layer contact each other in the non-display area.

5. The display device of claim 4 , wherein the first thin-film encapsulation layer and the first inorganic layer contact each other in the non-display area.

6. The display device of claim 1 ,

wherein the pixel-defining film is arranged along a boundary of each of the pixels and partially overlaps the bank layer.

7. The display device of claim 1 , wherein a width of the opening decreases toward an upper side.

8. The display device of claim 7 , wherein the bank layer comprises a partition wall having a reverse-tapered structure.

9. The display device of claim 1 , wherein the opening and the recessed portion are spatially connected to each other.

10. A display device comprising:

a substrate;

a light-emitting element layer on the substrate;

a first thin-film encapsulation layer that is on the light-emitting element layer, has an upper surface conforming to an upper surface of the light-emitting element layer, and comprises a recessed portion;

a bank layer on the first thin-film encapsulation layer and having an opening overlapping the recessed portion;

a wavelength conversion layer in the opening on the first thin-film encapsulation layer and at least partially in the recessed portion;

a first inorganic layer on the bank layer and the wavelength conversion layer;

an organic layer on the first inorganic layer; and

a second inorganic layer on the organic layer,

wherein the wavelength conversion layer comprises a concave upper surface.

11. The display device of claim 10 , wherein a refractive index of the first inorganic layer is lower than a refractive index of the wavelength conversion layer.

12. A display device comprising:

a substrate comprising an area in which a plurality of pixels are located;

a pixel-defining film arranged along a boundary of each of the pixels;

a light-emitting element layer on the substrate so as to cover the pixel-defining film;

a first thin-film encapsulation layer on the light-emitting element layer, the first thin-film encapsulation layer comprising a recessed portion not overlapping the pixel- defining film in a thickness direction of the substrate;

a wavelength conversion layer on the first thin-film encapsulation layer, the wavelength conversion layer being at least partially in the recessed portion;

a first inorganic layer on the wavelength conversion layer;

an organic layer on the first inorganic layer; and

a second inorganic layer on the organic layer,

wherein the wavelength conversion layer comprises a concave upper surface.

13. The display device of claim 12 , wherein an upper surface of the first thin-film encapsulation layer conforms to an upper surface of the light-emitting element layer.

14. The display device of claim 12 , wherein the first thin-film encapsulation layer is substantially uniform in thickness.

15. The display device of claim 14 , wherein a lower surface of the wavelength conversion layer conforms to an upper surface of the light-emitting element layer.

16. A display device comprising:

a substrate comprising an area in which a plurality of pixels are located;

a pixel-defining film arranged along a boundary of each of the pixels;

a light-emitting element layer on the substrate so as to cover the pixel-defining film:

a first thin-film encapsulation layer on the light-emitting element layer, the first thin-film encapsulation layer comprising a recessed portion not overlapping the pixel- defining film in a thickness direction of the substrate;

a wavelength conversion layer on the first thin-film encapsulation layer, the wavelength conversion layer being at least partially in the recessed portion;

a first inorganic layer on the wavelength conversion layer;

an organic layer on the first inorganic layer;

a second inorganic layer on the organic layer; and

a bank layer on the first thin-film encapsulation layer, the bank layer having an opening partially overlapping the recessed portion and spatially connected thereto,

wherein at least a portion of the wavelength conversion layer is in the opening.

17. The display device of claim 16 , wherein a width of the opening decreases toward an upper side.

18. The display device of claim 17 , wherein the bank layer comprises a partition wall having a reverse-tapered structure.

19. A method of manufacturing a display device, the method comprising:

providing a substrate comprising a display area in which a plurality of pixels are to be located; forming a pixel-defining film along a boundary of a pixel of the plurality of pixels; forming a light-emitting element layer on the substrate;

forming a first thin-film encapsulation layer, on the light-emitting element layer, having an upper surface conforming to an upper surface of the light-emitting element layer and comprising a recessed portion;

forming a bank layer having an opening on the first thin-film encapsulation layer, the first thin-film encapsulation layer being between the pixel-defining film and the bank layer;

inkjet printing a wavelength conversion layer on the recessed portion and the opening;

forming a first inorganic layer on the bank layer and the wavelength conversion layer;

forming an organic layer on the first inorganic layer; and

forming a second inorganic layer on the organic layer.

20. The method of claim 19 , wherein the opening exposes the recessed portion, and wherein the bank layer comprises a partition wall having a reverse-tapered structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2021
From: YEO, MYUNG CHUL; KIM, YONG TACK; PARK, EUNG SEOK; YOON, HEE WOOK; CHO, YOON HYEUNG
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 057418/0827 →
Priority Claims (1)
KR 10-2020-0177050 · Dec 17, 2020 · national
Continuity (1)
Related Publication 20220199948A1 · Jun 23, 2022
Cited By (1)
US 12,660,425