Modified formula for hydrophilic foam
The present invention provides a modified formula to make a hydrophilic foam. In some embodiments this modified formula adds a filler which causes the foam to become less absorptive, which has the benefit of making available to the skin more makeup or other products, while also providing a superior esthetic application of makeup on the skin. In other embodiments the modified formula makes the hydrophilic foam easier to clean and reduces the staining propensity of the foam. In other embodiments the modified formula uses an additive to the properties or usability of the foam in some way. Providing the filler and additive can be done in combination or separately depending on the desired benefits or properties of the foam. In some embodiments the foam is fashioned into shape suitable for makeup application.
1. A hydrophilic foam comprising:
a prepolymer; and
an aqueous solution comprising water, a first filler, and a second filler;
wherein:
said first filler comprises 5% to 12% of the aqueous solution by weight,
said first filler is glass spheres,
said first filler comprises particles have an average size from 25 microns to 100 microns,
said second filler comprises 30% to 50% of the aqueous solution by weight,
said second filler is hydrophobic,
said second filler does not comprise any of the glass spheres of said first filler, and
said prepolymer and said aqueous solution are mixed together to form said hydrophilic foam.
2. The hydrophilic foam of claim 1 , further comprising at least one additive, wherein the at least one additive has a self-cleaning effect on said hydrophilic foam.
3. A hydrophilic foam comprising:
a prepolymer; and
an aqueous solution comprising water, a first filler, a second filler, and at least one additive;
wherein:
said first filler comprises 5% to 12% of the aqueous solution by weight,
said at least one additive comprises less than about 15% of the aqueous solution by weight,
said first filler is glass spheres,
said first filler comprises particles have an average size from 25 microns to 100 microns,
said second filler comprises 30% to 50% of the aqueous solution by weight,
said second filler is hydrophobic,
said second filler does not comprise any of the glass spheres of said first filler, and
said prepolymer and said aqueous solution are mixed together to form said hydrophilic foam.
4. The hydrophilic foam of claim 3 , further comprising more than one additive and wherein each of said additives comprise less than about 15% of the aqueous solution by weight.
5. The hydrophilic foam of claim 3 , further comprising more than one additive and wherein the combined weight of said additives comprise less than about 15% of the aqueous solution by weight.
6. The hydrophilic foam of claim 3 , wherein the at least one additive is defined by the label consisting of surfactant, skin care agent, antibacterial, antimicrobial, defoamer, coloring agent, charcoal, or combinations thereof.
7. The hydrophilic foam of claim 3 , wherein the at least one additive is selected from the group consisting of retinol (vitamin A1), hyaluronic acid, niacinamide, ceramide, peptides, curcuminoids, calcium, glycolic acid, argan oil, essential oils, cosmetic oils, perfumes, fragrances, caffeine, salicylic acid, alpha-hydroxy acid, green tea, Germaben, silane, Pluronic® L62, Pluronic® F88, Eumulgin® 1000, Eumulgin® B 2, Emulgade® 1000 NI, charcoal, or combinations thereof.
8. The hydrophilic foam of claim 3 , wherein the at least one additive is water soluble such that is it solubilized and released when the foam is wetted.
9. The hydrophilic foam of claim 3 , wherein the at least one additive has a self-cleaning effect on said hydrophilic foam.
10. The hydrophilic foam of claim 3 , wherein the at least one additive is a surfactant which comprises about 0.3% to about 2.5% of the aqueous solution by weight and has a self-cleaning effect on said hydrophilic foam.
11. A method for preparing a hydrophilic foam comprising the steps of
mixing a first filler and a second filler with water to form an aqueous solution;
wherein:
said first filler comprises 5% to 12% of the aqueous solution by weight percent,
said first filler is glass spheres,
said first filler comprises particles have an average size from 25 microns to 100 microns,
said second filler comprises 30% to 50% of the aqueous solution by weight,
said second filler is hydrophobic, and
said second filler does not comprise any of the glass spheres of said first filler;
mixing said aqueous solution with a prepolymer; and
allowing a reaction to occur between said prepolymer and said aqueous solution for creating said hydrophilic foam.
12. The method for preparing the hydrophilic foam of claim 11 , further comprising the step of mixing at least one additive with said first filler, said second filler, and said water to form said aqueous solution.
13. The method for preparing the hydrophilic foam of claim 11 , further comprising the step of drying said hydrophilic foam to remove excess water, and wherein said step of drying said hydrophilic foam is completed by selecting from the method consisting of oven drying, microwave drying, air drying, or combinations thereof.
14. The method for preparing the hydrophilic foam of claim 13 , wherein said drying is completed at a temperature at or above about 100° C.
15. The method for preparing the hydrophilic foam of claim 11 , further comprising the step of forming said hydrophilic foam into a desired shape.
16. The method for preparing the hydrophilic foam of claim 11 , wherein when said aqueous solution and said prepolymer are mixed, the amount by weight of said aqueous solution is greater than or equal to the amount by weight of said prepolymer.
17. The method for preparing the hydrophilic foam of claim 11 , wherein said reaction of said aqueous solution and said prepolymer is completed at about 25° C.
18. The hydrophilic foam of claim 1 , wherein said second filler comprises particles having an average size from 10 to 100 microns.
19. The hydrophilic foam of claim 1 , wherein the second filler is calcium silicate.
20. The foam of claim 1 , wherein the second filler is diatomaceous earth.