IP Library › Granted Patent US 11,978,577
Granted Patent B2
US 11,978,577 · App. 17/217,887 · Granted May 7, 2024

Inductor

Inventors: Yoshitake Noumi (Nagaokakyo, JP); Kenta Nohara (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01F27/2804H01F27/255H01F27/29H01F41/041H01F2027/2809
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Quick Facts
Patent No.
US 11,978,577
App. No.
17/217,887
Granted
May 7, 2024
Kind
B2
Abstract

An inductor includes a coil having a winding portion, and a pair of lead-out portions extended from the winding portion; a body containing the coil and including a magnetic portion, the magnetic portion including metallic particles and a first resin; and a pair of outer electrodes on a surface of the body. The body has a metallic-particle exposed region on its surface. Each outer electrode includes a conductive resin layer, and a first plating layer on the conductive resin layer. The conductive resin layer is disposed on at least the metallic-particle exposed region. The first plating layer includes a first covering region covering the conductive resin layer, and a first extending region continuous to the first covering region and extending to at least the metallic-particle exposed region. The first plating layer is connected with at least a portion of the metallic particles on the metallic-particle exposed region.

Claims (38)

1. An inductor comprising:

a coil having a winding portion and a pair of lead-out portions, the winding portion including a wound conductor, the lead-out portions being extended from the winding portion;

a body containing the coil and including a magnetic portion, the magnetic portion including metallic particles and a first resin, and the body including a metallic-particle exposed region where the metallic particles are exposed on a surface of the body, and a metallic-particle unexposed region where the metallic particles are not exposed on a surface of the body; and

a pair of outer electrodes disposed only on the metallic-particle exposed region of the body,

wherein

each of the outer electrodes includes a conductive resin layer that includes Ag and a second resin that is different than the first resin, a first plating layer disposed on the conductive resin layer, and a second plating layer disposed on the first plating layer,

the conductive resin layer is disposed on at least the metallic-particle exposed region,

the first plating layer is connected with at least a portion of the metallic particles on the metallic-particle exposed region,

the first plating layer includes a first covering region and a first extending region, in which the first covering region covers the conductive resin layer, and the first extending region is continuous to the first covering region and extends to at least the metallic-particle exposed region,

the second plating layer includes a second covering region covering the first plating layer, and a second extending region being continuous to the second covering region, and

a ratio of a length of the first extending region of the first plating layer D 12 to a length of the second extending region of the second plating layer D 23 is 50:3 to 75:3.

2. The inductor according to claim 1 , wherein

the metallic-particle unexposed region is continuous to the metallic-particle exposed region, and

the second extending region of the second plating layer extends to the metallic-particle unexposed region.

3. The inductor according to claim 1 , wherein

a minimum length of the second extending region is greater than or equal to 3 μm in a direction of extension of the second extending region.

4. The inductor according to claim 1 , wherein

the second plating layer includes tin.

5. The inductor according to claim 1 , wherein

the second extending region covers a portion of the metallic-particle exposed region, and is connected with at least a portion of the metallic particles on the metallic-particle exposed region.

6. The inductor according to claim 1 , wherein

the metallic-particle unexposed region is continuous to the metallic-particle exposed region, and

the first extending region of the first plating layer extends to the metallic-particle unexposed region.

7. The inductor according to claim 1 , wherein

a minimum length of the first extending region is greater than or equal to 50 μm in a direction of extension of the first extending region.

8. The inductor according to claim 1 , wherein

the first plating layer includes nickel.

9. The inductor according to claim 1 , wherein

the metallic-particle exposed region is a region irradiated with laser light.

10. The inductor according to claim 1 , wherein

the body has an end face, a bottom face, a top face, and a lateral face, and

the metallic-particle exposed region is disposed on the end face, on a portion of the bottom face continuous to the end face, on a portion of the top face continuous to the end face, and on a portion of the lateral face continuous to the end face.

11. The inductor according to claim 2 , wherein

a minimum length of the second extending region is greater than or equal to 3 μm in a direction of extension of the second extending region.

12. The inductor according to claim 2 , wherein

the second plating layer includes tin.

13. The inductor according to claim 2 , wherein

the second extending region covers a portion of the metallic-particle exposed region, and is connected with at least a portion of the metallic particles on the metallic-particle exposed region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2021
From: NOUMI, YOSHITAKE; NOHARA, KENTA
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 055773/0981 →
Priority Claims (1)
JP 2020-069145 · Apr 7, 2020 · national
Continuity (1)
Related Publication 20210313106A1 · Oct 7, 2021