IP Library Granted Patent US 11,984,243
Granted Patent B2
US 11,984,243 · App. 17/685,672 · Granted May 14, 2024

High performance magnets

Inventors: David S. Parker (Oak Ridge, TN); Tribhuwan Pandey (Oak Ridge, TN); Cajetan Ikenna Nlebedim (Ames, IA); Xubo Liu (Ames, IA)
Assignees: UT-BATTELLE, LLC; Iowa State University Research Foundation, Inc.
H01F1/055H01F41/0293
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Quick Facts
Patent No.
US 11,984,243
App. No.
17/685,672
Granted
May 14, 2024
Kind
B2
Abstract

Permanent magnet materials are provided. The permanent magnet materials are cerium based materials including zirconium and iron in combination with cobalt. The permanent magnet materials may have the formula Ce 2 ZrFe 15−x Co x wherein 6≤x≤15. In some embodiments, the permanent magnet materials have the formula Ce 2+y Zr 1−y Fe (15−x)(2−z)/2) Co x Cu ((15−x)z/2) wherein 6≤x≤15, 0≤y≤0.4, and z=0 or 1. In other embodiments, the permanent magnet materials have the formula Ce 2 Zr x (Fe 1−y Co y ) 17−2x , where 0<x≤1 and 0.4≤y≤1. Permanent magnets including the permanent magnet materials are also provided.

Claims (17)

1. A permanent magnet material comprising a compound having the formula Ce 2 ZrFe 15−x Co x wherein 6≤x≤14 in the formula, the permanent magnet material having a magnetic anisotropy greater than 2 MJ/m 3 .

2. The permanent magnet material of claim 1 , wherein x=9.

3. The permanent magnet material of claim 1 , wherein Ce is in a trivalent (Ce 3+ ) state.

4. The permanent magnet material of claim 1 , wherein the material has a total magnetization of greater than 21μ B per formula unit.

5. The permanent magnet material of claim 1 , wherein the material has an energy of formation (E for ) less than −80.0 meV/atom.

6. The permanent magnet material of claim 1 , wherein the material has a maximum energy product (BH max ) of greater than 30 MGOe.

7. A permanent magnet comprising the permanent magnet material of claim 1 .

8. The permanent magnet of claim 7 , wherein the permanent magnet further comprises one or more of Hf, Ti, Ni, and inadvertent impurities.

9. A permanent magnet material comprising:

a compound having the formula Ce 2 ZrFe 15−x Co x wherein 6≤x≤14 in the formula, the permanent magnet material having a magnetic anisotropy greater than 2 MJ/m 3 , and wherein one or more of Hf, Ti, and W is partially substituted for Zr.

10. A permanent magnet material comprising:

TiC in an amount in the range of between 0 and 4% by weight; and

the balance a compound having the formula Ce 2 ZrFe 15−x Co x wherein 6≤x≤14 in the formula;

wherein the permanent magnet material has a magnetic anisotropy greater than 2 MJ/m 3 .

11. A permanent magnet material comprising a compound having the formula Ce 2+y Zr 1−y Fe (15−x)(2−z)/2 Co x Cu ((15−x)z/2) wherein x=9, y=0.4, and z=1.

12. A permanent magnet comprising the permanent magnet material of claim 11 .

13. The permanent magnet of claim 12 , wherein the permanent magnet further comprises one or more of Hf, Ti, Ni, and inadvertent impurities.

Assignments (4)
CONFIRMATORY LICENSE Recorded Jun 13, 2022
From: UT-BATTELLE, LLC
To: U. S. DEPARTMENT OF ENERGY
Reel/Frame 060176/0889 →
CONFIRMATORY LICENSE Recorded May 20, 2022
From: IOWA STATE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 060145/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2022
From: PARKER, DAVID S.; PANDEY, TRIBHUWAN
To: UT-BATTELLE, LLC
Reel/Frame 059696/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2022
From: NLEBEDIM, IKENNA C.; LIU, XUBO
To: IOWA STATE UNIVERSITY RESEARCH FOUNDATION, INC.
Reel/Frame 059926/0763 →
Continuity (2)
Provisional Application 63156586 · Mar 4, 2021
Related Publication 20220285057A1 · Sep 8, 2022