LED energy curable ink compositions
The present invention provides energy curable compositions that are curable using UV LED radiation. The compositions comprise vinyl methyl oxazolidinone (VMOX), as well as other components generally found in energy curable inks, such as ethylenically unsaturated monomers (in addition to VMOX), acrylated oligomers, and photoinitiators. The compositions are suitable for high speed flexographic or gravure printing.
1. An energy curable composition, comprising:
(a) 1 wt % to 12 wt % vinyl methyl oxazolidinone monomer, based on the total weight of the composition;
(b) 15 wt % to 30 wt % one or more additional monofunctional and/or multifunctional ethylenically unsaturated monomers, based on the total weight of the composition; wherein 0 to 10 wt % based on the total weight of the composition are monofunctional ethylenically unsaturated monomers, and 15 wt % to 30 wt % based on the total weight of the composition are multifunctional ethylenically unsaturated monomers;
(c) 1 wt % to 30 wt % one or more acrylated oligomers, based on the total weight of the composition;
(d) 1 wt % to 20 wt % one or more photoinitiators, based on the total weight of the composition; and
wherein the energy curable composition is a finished printing ink; and
wherein the energy curable composition is curable by UV LED radiation.
2. The composition of claim 1 , wherein at least one of the additional ethylenically unsaturated monomers is dipentaerythritol pentaacrylate or dipentaerythritol hexaacrylate.
3. The composition of claim 1 , wherein at least one of the acrylated oligomers is a polyester acrylate or an aminated acrylic.
4. The composition of claim 1 , wherein at least one of the photoinitiators is selected from the group consisting of bisacylphosphine oxide, alpha amino ketones, polymeric iso-thioxanthone, and blends thereof.
5. The composition of claim 1 , further comprising 35 wt % to 50 wt % one or colorant dispersions, based on the total weight of the composition.
6. The composition of claim 1 , further comprising 0.01 wt % to 2 wt % one or more optical brighteners, based on the total weight of the composition.
7. The composition of claim 1 , further comprising one or more additives selected from the group consisting of adhesion promoters, silicones, light stabilizers, de-gassing additives, waxes, flow promoters, defoamers, antioxidants, stabilizers, surfactants, dispersants, plasticizers, rheological additives, and combinations thereof; wherein each additive is independently present in an amount of 0.1 wt % to 5 wt %, based on the total weight of the composition.
8. The composition of claim 1 , which is suitable for flexographic or gravure printing.
9. The composition of claim 8 , wherein the flexographic or gravure printing is high speed.
10. The composition of claim 1 , which is suitable for use in food packaging applications.
11. A method of printing a substrate, comprising:
(a) providing a substrate;
(b) applying the composition of claim 1 on the substrate; and
(c) curing the applied composition on the substrate.
12. The method of claim 11 , wherein the curing is performed by UV LED.
13. The method of claim 11 , wherein the composition is applied to the substrate by flexographic or gravure printing.
14. The method of claim 11 , wherein the composition is applied to the substrate by high speed flexographic or gravure printing.
15. A substrate prepared by the method of claim 11 .
16. The substrate of claim 15 , wherein the double bond conversion of the cured composition is equal to or greater than 80%.
17. An article comprising the substrate of claim 15 .
18. The article of claim 17 , wherein the article is a packaging material.
19. The article of claim 18 , wherein the article is a food, pharmaceutical, or cosmetic packaging material.
20. The composition of claim 1 , comprising 1 wt % to 8 wt % vinyl methyl oxazolidinone monomer, based on the total weight of the composition.