Method and apparatus for improving energy efficiency in existing gas turbine combined cycle plants
View Patent ↗A method and apparatus for improving the energy efficiency of an existing gas turbine combined cycle plant, which includes a gas turbine having a compressor that pressurizes combustion air which is combusted with fuel in a combustion chamber to form combustion gases. The compressor is followed by a turbine, a high temperature heat exchanger, a low temperature heat exchanger, and a secondary process steam turbine II. Water from the secondary process steam turbine II is condensed in a following condenser-heat exchanger, pressurized by a following pump, and then is vaporized.
1. A method for improving the energy efficiency of an existing gas turbine combined cycle plant, the existing gas turbine combined cycle plant comprising: a gas turbine including a compressor that pressurizes combustion air which is combusted with fuel in a combustion chamber to form combustion gases, the compressor followed by a turbine and a high temperature heat exchanger, the combustion gases flowing to the turbine and the high temperature heat exchanger, a secondary process steam turbine II wherein water from the secondary process steam turbine II is condensed in a following condenser-heat exchanger, pressurized by a following pump, and then is vaporized, the method comprising;
condensing heat of steam contained by the combustion gases in 1 atm pressure and formed in the combustion chamber wherein the condensed heat of steam is used for,
increasing at a first low temperature heat exchanger an enthalpy of a circulation steam of a Rankine process at a pressure of less than 1 bar by 100 to 350 kJ/kg in constant temperature after a combined first steam turbine and second steam turbine and/or
vaporizing at the second low temperature heat exchanger liquid additional water fed to the Rankine process circulation in a pressure below 1 bar that is combined with a main Rankine circulation only at a pressure below 1 bar after the combined first steam turbine and second steam turbine,
after which, reheating a total steam mass flow in the first low temperature heat exchanger before the steam turbine II by using the heat energy from a portion of the combustion gases wherein the combustion gases are split after the high temperature heat exchanger to provide the portion of the combustion gases.
2. The method according to claim 1 , wherein a tapped steam from the secondary process and introduced into the combustion chamber or a beginning of turbine vanes or a portion of a mixture formed by an air mass flow from the compressor and above-mentioned steam is preheated in the high temperature heat exchanger.
3. The method according to claim 1 , wherein the gas turbine process comprises a second turbine and/or a second combustion chamber.
4. The method according to claim 1 , wherein the high temperature heat exchanger or the first low temperature heat exchanger or the second low temperature heat exchanger is provided with an additional combustion at a pressure of 1 atm at least partially above a vaporisation temperature of the Rankine process, the combustion being utilized in vaporisation of steam of a Rankine cycle, superheating or intermediate superheating.
5. The method according to claim 1 , wherein intercooling of the compressor is carried out with water injected into the compressor or with partially vaporised water or the intercooling is carried out by heat transfer in a heat exchanger.
6. The method according to claim 1 , wherein injection water is taken partially from a tap outlet of the first steam turbine and the second steam turbine or from the feed water after the first low temperature heat exchanger and the second low temperature heat exchanger.
7. The method according to claim 1 , wherein steam turbine II has a maximum pressure of at least 3 bar and is supplied with an additional mass flow of water at a pressure of less than 1 atmosphere as an intermediate supply.
8. The method according to claim 1 , wherein the plant operates as a district heating/back-pressure plant by heating district heating water where a portion of the water of a district heating circuit is heated in the first low temperature heat exchanger and a remainder in the condensing heat exchanger, after which water circulations are combined in a mixing heat exchanger.
9. The method according to claim 1 , wherein the first low-temperature heat exchanger and the second low temperature heat exchanger are parallel or connected together to form a single integrated heat exchanger.
10. The method according to claim 1 , wherein the high temperature heat exchanger and the first low temperature heat exchanger and the second low temperature heat exchanger are connected together, forming a single waste heat boiler.
11. The method according to claim 1 , wherein an amount of water in a secondary process circulation is kept constant by introducing additional water into the secondary process circulation and removing an amount of water from the Rankine process circulation.
12. The method according to claim 1 , wherein a maximum pressure of steam turbine II is from 3 to 8 bar.
13. The method according to claim 1 , wherein the steam from the Rankine process circulation is superheated without additional combustion by a temperature increase equal to 0 to 400 Kelvin by of the combustion gases from the gas turbine in the first low temperature heat exchanger and/or the second low temperature heat exchanger before the steam turbine II.
14. The method according to claim 8 , wherein intermediate superheating of Rankine steam in the first low temperature heat exchanger and/or the second low temperature heat exchanger is provided.
15. An apparatus for improving the energy efficiency of an existing gas turbine combined cycle plant, comprising:
a gas turbine including a compressor that pressurizes combustion air which is combusted with fuel in a combustion chamber to form combustion gases, the compressor followed by a turbine and a high temperature heat exchanger, the combustion gases flowing to the turbine and the high temperature heat exchanger,
a secondary process steam turbine II wherein water from the secondary process steam turbine II is condensed in a following condenser-heat exchanger, pressurized by a following pump, and then is vaporized,
wherein condensing heat of steam contained by the combustion gases in 1 atm pressure and formed in the combustion chamber is used for,
increasing at a first low temperature heat exchanger an enthalpy of a circulation steam of a Rankine process at a pressure of less than 1 bar by 100 to 350 kJ/kg in constant temperature after a combined first steam turbine and second steam turbine and/or
vaporizing at a second low temperature heat exchanger liquid additional water fed to the Rankine process circulation in a pressure below 1 bar that is combined with a main Rankine circulation only at a pressure below 1 bar after the combined first steam turbine and second steam turbine,
subsequent to a total steam mass flow is reheated in the first low temperature heat exchanger before the steam turbine II by using the heat energy from a portion of the combustion gases wherein the combustion gases are split after the high temperature heat exchanger to provide the portion of the combustion gases.
16. The apparatus according to claim 15 , wherein a tapped steam from the secondary process and introduced into the combustion chamber or a beginning of turbine vanes or a portion of a mixture formed by an air mass flow from the compressor and the above-mentioned steam is preheated in the high temperature heat exchanger.
17. The apparatus according to claim 15 , wherein the gas turbine process comprises a second turbine and/or a second combustion chamber.
18. The apparatus according to claim 15 , wherein the high temperature heat exchanger or the first low temperature heat exchanger or the second low temperature heat exchanger is provided with an additional combustion at a pressure of 1 atm at least partially above a vaporisation temperature of the Rankine process, the combustion being utilized in vaporisation of steam of a Rankine cycle, superheating or intermediate superheating.
19. The apparatus according to claim 15 , wherein intercooling of the compressor is carried out with water injected into the compressor or with partially vaporised water or the intercooling is carried out by heat transfer in a heat exchanger.
20. The apparatus according to claim 15 , wherein injection water is taken partially from a tap outlet of the first steam turbine and the second steam turbine or from feed water after the first low temperature heat exchanger and the second low temperature heat exchanger.
21. The apparatus according to claim 15 , wherein steam turbine II has a maximum pressure of at least 3 bar and is supplied with an additional mass flow of water at a pressure of less than 1 atmosphere as an intermediate supply.
22. The apparatus according to claim 15 , wherein the plant operates as a district heating/back-pressure plant by heating district heating water in a single-phase or two phases using condensation heat of steam from the steam turbine in a condensing heat exchanger and with condensation heat of steam contained by combustion gases at the first low temperature heat exchanger, or a portion of the water of a district heating circuit is heated in the second low temperature heat exchanger and a remainder in the condensing heat exchanger, after which water circulations are combined in a mixing heat exchanger.
23. The apparatus according to claim 15 , wherein the first low-temperature heat exchanger and the second low temperature heat exchanger are parallel or connected together to form a single integrated heat exchanger.
24. The apparatus according to claim 15 , wherein the high temperature heat exchanger and the first low temperature heat exchanger and the second low temperature heat exchanger are connected together, forming a single waste heat boiler.
25. The apparatus according to claim 15 , wherein an amount of water in a secondary process circulation is kept constant by introducing additional water into the secondary process circulation and removing a required amount of water from the Rankine process circulation.
26. The apparatus according to claim 15 , wherein a maximum pressure of steam turbine II is from 3 to 8 bar.
27. The apparatus according to claim 15 , wherein the steam from the Rankine process circulation is superheated without additional combustion by a temperature increase equal to 0 to 400 Kelvin by of the combustion gases from the gas turbine in the first low temperature heat exchanger and/or the second low temperature heat exchanger before the steam turbine II.
28. The method according to claim 22 , wherein intermediate superheating of Rankine steam in the first low temperature heat exchanger and/or the second low temperature heat exchanger is provided between the first steam turbine and the second steam turbine.