IP Library › Granted Patent US 12,003,144
Granted Patent B2
US 12,003,144 · App. 18/179,743 · Granted Jun 4, 2024

Power distribution within an electric machine with rectified rotor windings

Inventors: Walter Wesley Pennington, III (Menlo Park, CA); Matthew J. Rubin (Indianapolis, IN); Gregory Gordon Stevenson (San Carlos, CA); Michael Parker Owen (St. Augustine, FL); Ethan Bagget Swint (Redwood City, CA); Matthias Preindl (New York, NY)
Assignee: Tau Motors, Inc.
H02K11/042H02K1/14H02K1/24
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Quick Facts
Patent No.
US 12,003,144
App. No.
18/179,743
Granted
Jun 4, 2024
Kind
B2
Abstract

An electric machine includes a stator defining multiple stator poles with associated stator windings configured to receive a stator current. The electric machine also includes a rotor defining multiple fixed rotor poles with associated rotor windings, wherein the rotor defines a field energizable by magnetic fields produced by the stator windings when receiving the stator current to produce relative motion between the rotor and the stator and wherein the rotor is maintained in synchronicity with the magnetic fields produced by the stator during operation of the electric machine. The electric machine also includes a rectification system configured control against an alternating current being induced in the rotor poles as the field is energized by magnetic fields produced by the stator windings when receiving the stator current.

Claims (51)

1. An electric machine comprising:

a stator defining multiple stator poles with associated stator windings configured to receive a stator current;

a rotor defining multiple fixed rotor poles with associated rotor windings, wherein the rotor defines a field energizable by magnetic fields produced by the stator windings, responsive to the stator windings receiving the stator current; and

a rectification system configured to control against an alternating current being induced in the rotor poles as the field is energized by magnetic fields produced by the stator windings when receiving the stator current.

2. The electric machine of claim 1 , wherein the rectification system includes a rectification component shorting across each of the multiple fixed rotor poles.

3. The electric machine of claim 2 , wherein rectification components in the rectification system are configured to reduce a delay of energization of flux in an air gap between the stator and rotor.

4. The electric machine of claim 1 , wherein the rectification system is configured to produce an asymmetric response to an electric field generated by the stator windings when receiving the stator current to control a rotor torque ripple.

5. The electric machine of claim 1 , wherein the rectification system includes a respective rectifier arranged across each of the multiple fixed rotor poles.

6. The electric machine of claim 1 , wherein the rectification system comprises a passive rectification system, or an active rectification system.

7. The electric machine of claim 1 , further comprising a controller configured to:

send the stator current through the stator windings at a current angle measured relative to a closest one of the rotor poles;

determine a desired operational output of the electric machine;

determine a desired rotor motion corresponding to the desired operational output of the electric machine;

calculate a vector control modulation applied to the stator that elicits the desired rotor motion;

adjust the current angle of the stator current based on the vector control modulation to cause the rotor to perform the desired rotor motion; and

achieve the desired operational output of the electric machine.

8. The electric machine of claim 1 , wherein the stator windings comprise distributed windings, and

wherein the rotor comprises at least one of:

concentrated windings;

salient windings;

non-overlapping windings; or

permanent magnets.

9. The electric machine of claim 1 , wherein the rotor comprises permanent magnets, and the permanent magnets are substantially aligned with the rotor poles.

10. A method, comprising:

receiving a stator current by stator windings of a stator of an electric machine, wherein the stator comprises multiple stator poles associated with the stator windings;

responsive to the stator windings receiving the stator current, producing magnetic fields by the stator windings of the stator;

energizing, by the magnetic fields, a field defined by a rotor of the electric machine to produce relative motion between the rotor and the stator, wherein the rotor comprises multiple fixed rotor poles with associated rotor windings; and

controlling, by a rectification system of the electric machine, against an alternating current being induced in the rotor poles as the field is energized by the magnetic fields produced by the stator windings when receiving the stator current.

11. The method of claim 10 , wherein the rectification system includes a rectification component shorting across each of the multiple fixed rotor poles.

12. The method of claim 11 , wherein controlling, by the rectification system of the electric machine, against the alternating current being induced in the rotor poles comprises:

reducing a delay of energization of flux in an air gap between the stator and the rotor by rectification components in the rectification system.

13. The method of claim 10 , wherein controlling, by the rectification system of the electric machine, against the alternating current being induced in the rotor poles comprises:

producing, by the rectification system, an asymmetric response to an electric field generated by the stator windings when receiving the stator current to control a rotor torque ripple.

14. The method of claim 10 , wherein the rectification system includes

a respective rectifier arranged across each of the multiple fixed rotor poles.

15. The method of claim 10 , wherein the rectification system comprises a passive rectification system or an active rectification system.

16. The method of claim 10 , comprising:

sending the stator current through the stator windings at a current angle measured relative to a closest one of the rotor poles;

determining a desired operational output of the electric machine;

determining a desired rotor motion corresponding to the desired operational output of the electric machine;

calculating a vector control modulation applied to the stator that elicits the desired rotor motion; and

adjusting the current angle of the stator current based on the vector control modulation to cause the rotor to perform the desired rotor motion; and

achieving the desired operational output of the electric machine.

17. The method of claim 10 , wherein the rotor is maintained in synchronicity with the magnetic fields produced by the stator during operation of the electric machine.

18. The method of claim 10 , wherein the stator windings comprise distributed windings, and

wherein the rotor comprises at least one of:

concentrated windings;

salient windings;

non-overlapping windings; or

permanent magnets.

19. The method of claim 10 , wherein the rotor comprises permanent magnets, and the permanent magnets are substantially aligned with the rotor poles.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Apr 17, 2026
From: DNS-MOTOR BRIDGE 2025, LLC
To: TAU MOTORS, INC.
Reel/Frame 074406/0694 →
RELEASE OF SECURITY INTEREST Recorded Oct 31, 2025
From: DNS-MOTOR BRIDGE 2025, LLC
To: TAU MOTORS, INC.
Reel/Frame 072747/0844 →
SECURITY INTEREST Recorded Oct 31, 2025
From: TAU MOTORS, INC.
To: DNS-MOTOR BRIDGE 2025, LLC
Reel/Frame 072748/0986 →
SECURITY INTEREST Recorded May 19, 2025
From: TAU MOTORS, INC.
To: DNS-MOTOR BRIDGE 2025, LLC
Reel/Frame 071154/0530 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2023
From: PENNINGTON, WALTER WESLEY, III; RUBIN, MATTHEW J.; STEVENSON, GREGORY GORDON; OWEN, MICHAEL PARKER; SWINT, ETHAN BAGGET; PREINDL, MATTHIAS
To: TAU MOTORS, INC.
Reel/Frame 062919/0885 →
Continuity (3)
Continuation 17634715
Provisional Application 63059930 · Jul 31, 2020
Related Publication 20230231444A1 · Jul 20, 2023
Cited By (1)
US 12,199,482