IP Library › Granted Patent US 12,009,263
Granted Patent B2
US 12,009,263 · App. 17/350,177 · Granted Jun 11, 2024

Methods of reducing parasitic capacitance in semiconductor devices

Inventors: Kai-Hsuan Lee (Hsinchu, TW); Feng-Cheng Yang (Hsinchu County, TW); Yen-Ming Chen (Hsin-Chu County, TW); Sai-Hooi Yeong (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L21/823431H01L21/28518H01L21/31055H01L21/764H01L21/823418H01L21/823437H01L21/823468H01L21/823475H01L21/823481H01L27/0886H01L29/0649H01L29/6653H01L29/785
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Quick Facts
Patent No.
US 12,009,263
App. No.
17/350,177
Granted
Jun 11, 2024
Kind
B2
Abstract

A semiconductor structure includes a source/drain (S/D) feature disposed adjacent to a metal gate structure (MG), an S/D contact disposed over the S/D feature, and a dielectric layer disposed over the S/D contact, where the S/D feature and the S/D contact are separated from the MG by a first air gap, where the dielectric layer partially fills the first air gap, and where a bottom portion of a bottom surface of the S/D contact is separated from a top portion of the S/D feature by a second air gap that is connected to the first air gap.

Claims (36)

1. A semiconductor structure, comprising:

a source/drain (S/D) feature disposed adjacent to a metal gate structure (MG), wherein the S/D feature is separated from the MG by a first air gap;

an S/D contact disposed over the S/D feature, wherein the S/D contact is separated from the MG by the first air gap, and wherein a bottom surface of the S/D contact is separated from a top surface of the S/D feature by a second air gap that is connected to the first air gap and laterally extends under the bottom surface of the S/D contact; and

a dielectric layer disposed over the first air gap.

2. The semiconductor structure of claim 1 , wherein the dielectric layer is a first dielectric layer, the semiconductor structure further comprising:

a gate spacer disposed between the first air gap and the MG, the gate spacer including a first dielectric material having a first dielectric constant; and

a second dielectric layer disposed between a sidewall of the S/D contact and the first air gap, the second dielectric layer including a second dielectric material having a second dielectric constant, wherein the first dielectric constant is different from the second dielectric constant.

3. The semiconductor structure of claim 2 , wherein the second dielectric constant is less than the first dielectric constant.

4. The semiconductor structure of claim 2 , wherein the second dielectric material is air.

5. The semiconductor structure of claim 1 , wherein the S/D contact includes a metal silicide layer and a metal conductive layer, wherein the metal silicide layer is disposed between the metal conductive layer and the S/D feature.

6. The semiconductor structure of claim 5 , wherein a width of the metal silicide layer is less than a width of the S/D feature.

7. The semiconductor structure of claim 1 , wherein the dielectric layer partially fills the first air gap.

8. A semiconductor structure, comprising:

a semiconductor fin disposed over a substrate;

a metal gate stack (MG) disposed over the semiconductor fin;

a source/drain (S/D) feature disposed over the semiconductor fin and adjacent to the MG;

an S/D contact disposed over the S/D feature;

an air gap disposed between the S/D contact and the MG, wherein a first portion of the air gap is disposed along a sidewall of the S/D contact, wherein a second portion of the air gap is disposed along a sidewall of the S/D feature, and wherein a third portion of the air gap is disposed at an interface between the S/D contact and the S/D feature; and

a dielectric layer partially filling the first portion of the air gap.

9. The semiconductor structure of claim 8 , further comprising a silicide layer disposed between the S/D contact and the S/D feature, wherein a portion of the silicide layer is separated from a top surface of the S/D feature by the third portion of the air gap.

10. The semiconductor structure of claim 8 , wherein the dielectric layer is a first dielectric layer, the semiconductor structure further comprising a second dielectric layer disposed along the sidewall of the S/D contact, wherein the second dielectric layer is separated from the MG by the first portion of the air gap.

11. The semiconductor structure of claim 10 , wherein the first portion of the air gap has the same width as the second portion of the air gap.

12. The semiconductor structure of claim 8 , wherein the first portion of the air gap directly exposes the sidewall of the S/D contact.

13. The semiconductor structure of claim 12 , wherein the first portion of the air gap is wider than the second portion of the air gap.

14. The semiconductor structure of claim 8 , wherein the S/D contact includes cobalt.

15. A semiconductor structure, comprising:

a source/drain (S/D) feature disposed over a semiconductor fin;

a metal gate stack disposed adjacent to the S/D feature and separated from the S/D feature by a first air gap;

an S/D contact disposed over the S/D feature and separated from the metal gate stack by the first air gap;

a silicide layer disposed between the S/D feature and the S/D contact, wherein a portion of a bottom surface of the silicide layer is separated from the S/D feature along a vertical direction by a second air gap; and

a seal layer disposed over the first air gap.

16. The semiconductor structure of claim 15 , wherein the silicide layer is configured to have a curvature such that a middle portion of the silicide layer adjacent to the second air gap directly contacts the S/D feature.

17. The semiconductor structure of claim 15 , wherein the seal layer partially penetrates the first air gap.

18. The semiconductor structure of claim 15 , wherein the seal layer includes a first dielectric material, and wherein the semiconductor structure includes a second dielectric material disposed along a sidewall of the S/D contact.

19. The semiconductor structure of claim 18 , wherein the second dielectric material includes a low-k dielectric material.

20. The semiconductor structure of claim 15 , wherein a width of the first air gap adjacent to the S/D contact is greater than a width of the first air gap adjacent to the S/D feature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2021
From: LEE, KAI-HSUAN; YANG, FENG-CHENG; CHEN, YEN-MING; YEONG, SAI-HOOI
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 056573/0034 →
Continuity (3)
Division 16399553 · Apr 30, 2019
Provisional Application 62725403 · Aug 31, 2018
Related Publication 20210313233A1 · Oct 7, 2021