IP Library Granted Patent US 12,010,959
Granted Patent B2
US 12,010,959 · App. 16/236,631 · Granted Jun 18, 2024

Systems and methods for hydroponic plant growth

Inventors: Nicholas Bateman (Preston, GB); Joanne Bayley (Cornwall, GB)
Assignee: GROWPURA LIMITED
A01G31/042A01G7/045A01G9/143A01G31/04A01G31/06Y02P60/21
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Quick Facts
Patent No.
US 12,010,959
App. No.
16/236,631
Granted
Jun 18, 2024
Kind
B2
Abstract

Typically greenhouse crop production uses 85% of the floor area for growing crops. The present invention provides a fourfold increase in the usable growing area by using a conveyor to move plants around a closed loop ( 11 ), with a plurality of carriages mounted on the conveyor and at least one tray ( 7 ) configured to be received on each of the plurality of carriages, each tray ( 7 ) configured for growing at least one plant by means of hydroculture.

Claims (29)

1. A soilless plant growing system, comprising:

a conveyor for moving plants around a closed loop, wherein the conveyor is a floor-mounted conveyor;

a clean room in which the conveyor is located, wherein the clean room is a growing room held at a first set of environmental conditions, provided with a filtered air supply, and held at a pressure above ambient atmospheric pressure;

a plurality of carriages configured to be mounted on the conveyor for movement thereon;

a crop handling area separate from the clean room, wherein the crop handling area is held at a second set of environmental conditions different from the first set of environmental conditions and including a light level of substantially zero;

an airlock between the clean room and the crop handling area configured to maintain the first set and the second set of environmental conditions at substantially different levels between the clean room and the crop handling area;

an automated carriage apparatus including a spur line, wherein the automated carriage apparatus is configured to move a carriage of the plurality of carriages through the airlock, to the crop handling area from the clean room, wherein the automated carriage apparatus is configured to remove one of the plurality of carriages from the conveyor and/or insert one of the carriages onto the conveyor;

a cleaning station adjacent to the spur line for cleaning the carriages;

at least one tray configured to be received on each of the plurality of carriages, each tray configured for growing at least one plant in the absence of soil;

an automated tray apparatus configured to remove the tray from the carriages and/or insert the tray onto the carriages; and

at least one watering station configured to:

irrigate the plants on each carriage as the carriage is passed adjacent to the watering station,

collect water run-off from the plants, and

purify the water run-off collected from the plants by:

filtering, and

at least one of: chemically purifying, UV light purifying, and living organism purifying.

2. The soilless plant growing system of claim 1 , wherein each carriage is removably replaceable on the conveyor.

3. The soilless plant growing system of claim 1 , wherein the plurality of carriages are arranged in a first order on the conveyor, and wherein the plurality of carriages are re-orderable on the conveyor into a second order, to optimize growing conditions for the plants thereon.

4. The soilless plant growing system of claim 1 , wherein the clean room comprises light-transmissible windows composed of polycarbonate and configured to diffuse incoming light.

5. The soilless plant growing system of claim 1 , further comprising lighting disposed adjacent to the conveyor, and configured to be stationary with respect thereto, such that each carriage passes the lighting as the carriage passes around the closed loop.

6. The soilless plant growing system of claim 1 , further comprising at least one sensor configured to determine the maturity of plants present in a tray of the at least one tray.

7. A method of growing a plant in the absence of soil, the method comprising:

providing a soilless plant growing system of claim 1 ;

placing a plant on a tray of the at least one tray;

placing the tray on the carriage;

placing the carriage on the conveyor;

moving the carriage on the conveyor around the closed loop;

providing the clean room with a filtered air supply; and

holding the clean room at a pressure above ambient atmospheric pressure.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2025
From: GROWPURA LIMITED
To: R & G FRESH HERBS
Reel/Frame 070012/0798 →
CHANGE OF NAME Recorded May 21, 2020
From: H2O-GANICS LIMITED
To: GROWPURA LIMITED
Reel/Frame 052725/0072 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2018
From: BATEMAN, NICHOLAS; BAYLEY, JOANNE
To: H2O-GANICS LIMITED
Reel/Frame 047874/0262 →
Priority Claims (1)
GB 1611428 · Jun 30, 2016 · national
Continuity (2)
Continuation PCTGB2017051925 · Jun 30, 2017
Related Publication 20190133063A1 · May 9, 2019