IP Library Granted Patent US 12,011,028
Granted Patent B2
US 12,011,028 · App. 17/602,042 · Granted Jun 18, 2024

Aerosol-generating article comprising an aerosol-generating film

Inventors: Sebastien Capelli (Neuchatel, CH); Onur Dayioglu (Neuchatel, CH); Jean-Yves Vollmer (Neuchatel, CH)
Assignee: Philip Morris Products S.A.
A24B15/167A24B15/186A24D1/20A24F40/10A24F40/46
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Quick Facts
Patent No.
US 12,011,028
App. No.
17/602,042
Granted
Jun 18, 2024
Kind
B2
Abstract

An aerosol-generating article is provided, including: a tubular carrier element defining a longitudinally extending internal cavity; and a layer of an aerosol-generating film applied to a portion of an inner surface of the tubular carrier element, such that an outer surface of the aerosol-generating film is exposed to the internal cavity of the tubular carrier element, the aerosol-generating film including at least 25 percent by weight of a polyhydric alcohol, and a thickness of the layer of the aerosol-generating film being between 0.05 millimeter and 1.0 millimeter. An aerosol-generating substrate for an aerosol-generating article, a method of making an aerosol-generating article, and an aerosol-generating system are also provided.

Claims (38)

1. An aerosol-generating article, comprising:

a tubular carrier element defining a longitudinally extending internal cavity; and

a layer of an aerosol-generating film applied to a portion of an inner surface of the tubular carrier element, such that an outer surface of the aerosol-generating film is exposed to the internal cavity of the tubular carrier element,

wherein the aerosol-generating film comprises at least 25 percent by weight of a polyhydric alcohol, and

wherein a thickness of the layer of the aerosol-generating film is between 0.05 millimeter and 1.0 millimeter.

2. The aerosol-generating article according to claim 1 , wherein the aerosol-generating film further comprises at least 10 percent by weight of a cellulose based film-forming agent.

3. The aerosol-generating article according to claim 1 , wherein the aerosol-generating film extends longitudinally from an upstream end of the tubular carrier element for less than about 50 percent of a length of the tubular carrier element.

4. The aerosol-generating article according to claim 1 , wherein a surface area of the outer surface of the aerosol-generating film exposed to the internal cavity is at least about 1 square centimeter.

5. The aerosol-generating article according to claim 1 , wherein the aerosol-generating film is crimped.

6. The aerosol-generating article according to claim 1 , further comprising a flow restriction element within the internal cavity of the tubular carrier element and downstream of the aerosol-generating film.

7. The aerosol-generating article according to claim 6 , wherein the flow restriction element is configured to provide the aerosol-generating article with an RTD of at least about 80 mm WG.

8. The aerosol-generating article according to claim 6 , wherein a longitudinal spacing between the flow restriction element and a downstream end of the aerosol-generating film is at least about 10 percent of a length of the tubular carrier element.

9. The aerosol-generating article according to claim 1 ,

wherein the tubular carrier element further comprises a coating layer comprising aluminum, the coating layer extending over at least a portion of the inner surface of the tubular carrier element, and

wherein the layer of the aerosol-generating film is provided over the coating layer.

10. The aerosol-generating article according to claim 1 , wherein at least one end of the tubular carrier element is sealed by a sealing element.

11. The aerosol-generating article according to claim 10 , further comprising a frangible sealing element at an upstream end of the tubular carrier element, the frangible sealing element being configured to obstruct airflow into and out of the cavity.

12. An aerosol-generating substrate for an aerosol-generating article, the aerosol-generating substrate comprising:

a tubular carrier element defining a longitudinally extending internal cavity; and

a layer of an aerosol-generating film applied to a portion of an inner surface of the tubular carrier element, such that an outer surface of the aerosol-generating film is exposed to the internal cavity of the tubular carrier element,

wherein the aerosol-generating film comprises at least 25 percent by weight glycerin, and

wherein a thickness of the layer of the aerosol-generating film is between 0.05 millimeter and 1.0 millimeter.

13. A method of making an aerosol-generating article, the method comprising the steps of:

providing an aqueous film-forming composition comprising glycerin;

providing a sheet material;

applying the aqueous film-forming composition onto a surface of the sheet material to form a film layer;

drying the film layer to form a layer of an aerosol-generating film comprising at least 25 percent by weight glycerin, wherein a thickness of the layer of the aerosol-generating film is between 0.05 millimeter and 1.0 millimeter; and

rolling the sheet material to form a tubular carrier element defining a longitudinally extending internal cavity and having the layer of the aerosol-generating film applied to a portion of the inner surface of the tubular carrier element.

14. An aerosol-generating system, comprising:

an aerosol-generating article, comprising:

a tubular carrier element defining a longitudinally extending internal cavity, and

a layer of an aerosol-generating film applied to a portion of an inner surface of the tubular carrier element, such that an outer surface of the aerosol-generating film is exposed to the internal cavity of the tubular carrier element, the aerosol-generating film comprising at least 25 percent by weight glycerin and a thickness of the layer of the aerosol-generating film being between 0.05 millimeter and 1.0 millimeter; and

an electrically operated aerosol-generating device comprising a heater and an elongate heating chamber configured to receive the aerosol-generating article so that the aerosol-generating article is heated in the heating chamber.

15. An aerosol-generating system, comprising:

an aerosol aerosol-generating article, comprising:

an aerosol-generating substrate comprising a tubular carrier element defining a longitudinally extending internal cavity, and

a layer of an aerosol-generating film applied to a portion of an inner surface of the tubular carrier element, such that an outer surface of the aerosol-generating film is exposed to the internal cavity of the tubular carrier element, the aerosol-generating film comprising at least 25 percent by weight polyhydric alcohol and a thickness of the layer of the aerosol-generating film being between 0.05 millimeter and 1.0 millimeter; and

an electrically operated aerosol-generating device comprising a heater element configured to heat the aerosol-generating substrate of the aerosol-generating article, the heater element being a heater blade or a heater pin configured to be inserted into the cavity such that the heater blade or the heater pin faces the outer surface of the aerosol-generating film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2021
From: CAPELLI, SEBASTIEN; DAYIOGLU, ONUR; VOLLMER, JEAN-YVES
To: PHILIP MORRIS PRODUCTS S.A.
Reel/Frame 057728/0944 →
Priority Claims (1)
EP 19167980 · Apr 8, 2019 · regional
Continuity (1)
Related Publication 20220192249A1 · Jun 23, 2022
Cited By (1)
US 12,413,011