IP Library › Granted Patent US 12,018,545
Granted Patent B2
US 12,018,545 · App. 17/565,199 · Granted Jun 25, 2024

Single slip frac tool

Inventors: Xiaoguang Allan Zhong (Singapore, SG); Shobeir Pirayeh Gar (Carrollton, TX); Daniel Keith Moeller (Carrolton, TX)
Assignee: Halliburton Energy Services, Inc.
E21B33/129E21B33/128
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Quick Facts
Patent No.
US 12,018,545
App. No.
17/565,199
Filed
Dec 29, 2021
Granted
Jun 25, 2024
Kind
B2
Art Unit
3676
USPC
166/123
Abstract

A frac plug has a bottom shoe, a single slip ring supported by the bottom shoe, a slip wedge positioned above the slip ring and axially movable relative to the slip wedge, a radially outwardly expandable sealing element supported by the slip wedge and a deformable backup shoe fixed to the sealing element. The deformable backup shoe has a cap covering at least a portion of a top surface of the sealing element and an outer leg extending along at least a portion of an outer surface of the sealing element. A ball seat is insertable into the radially outwardly expandable sealing element.

Claims (38)

1. A frac plug defining a central passage therethrough and movable from an unset to a set position in a well casing comprising:

a bottom shoe;

a single slip ring assembly supported by the bottom shoe;

a slip wedge positioned in slidable relationship to the single slip ring assembly;

a sealing element supported by the slip wedge and expandable radially outwardly to seal against the well in the set position of the frac plug;

a ball seat movable axially relative to the sealing element and engageable with the sealing element to move the sealing element from the unset to the set position; and

a scored backup shoe fixed to an upper end of the sealing element, the scored backup shoe engaging the well casing in the set position of the frac plug.

2. The frac plug of claim 1 , the backup shoe comprising an outer leg extending along at least a portion of an outer surface of the sealing element and a cap connected to and extending radially inwardly from the outer leg, the outer leg having the scored outer surface.

3. The frac plug of claim 2 , wherein the cap completely covers an upper surface of the sealing element.

4. The frac plug of claim 2 , the backup shoe further comprising an inner leg connected to and extending downwardly from the cap along a sloped inner surface of the sealing element.

5. The frac plug of claim 2 , wherein the ball seat is connected to the scored backup shoe.

6. The frac plug of claim 2 , the ball seat being integrally connected to the cap.

7. The frac plug of claim 1 , the backup shoe comprising a deformable backup shoe.

8. The frac plug of claim 1 , further comprising a setting tool removably connected to the bottom shoe and engageable with the ball seat, the setting tool configured to apply a compression load to the frac plug to move the frac plug from the unset to the set position.

9. A frac plug movable from an unset to a set position in a well casing with a setting tool comprising:

a single slip ring movable radially outwardly to engage the well casing in the set position of the frac plug;

a slip wedge slidable relative to the single slip ring to urge the single slip ring radially outwardly;

a sealing element supported by the slip wedge and expandable radially outwardly to engage the well casing in the set position of the frac plug;

a ball seat insertable into an upper opening of the sealing element; and

a backup shoe integrally connected to the ball seat.

10. The frac plug of claim 9 , the backup shoe comprising a plastically deformable backup shoe.

11. The frac plug of claim 9 , the backup shoe having a scored outer surface engageable with the well casing.

12. The frac plug of claim 9 , the backup shoe comprising:

an outer leg positioned between at least a portion of the sealing element and the well casing; and

a cap connected to the outer leg and positioned on an upper surface of the sealing element, the cap being connected to the ball seat.

13. The frac plug of claim 9 further comprising a bottom shoe positioned below and supporting the single slip ring.

14. A frac plug movable from an unset to a set position in a well having a casing therein comprising:

a bottom shoe;

a single slip ring supported by the bottom shoe and radially expandable to grippingly engage a wellbore wall;

a slip wedge positioned above the slip ring, the slip ring axially movable relative to the slip wedge;

a radially outwardly expandable sealing element supported by the slip wedge;

a deformable backup shoe fixed to the sealing element, the deformable backup shoe comprising a cap covering at least a portion of a top surface of the sealing element and an outer leg extending along at least a portion of an outer surface of the sealing element, the backup shoe having a scored outer surface in engagement with the casing in the set position of the frac plug; and

a ball seat insertable into the radially outwardly expandable sealing element.

15. The frac plug of claim 14 , the backup shoe comprising an inner wall connected to the cap and extending downwardly therefrom to cover at least a portion of a sloped inner surface of the sealing element.

16. The frac plug of claim 15 , wherein the ball seat engages the inner wall of the backup shoe to move the frac plug from the unset to the set position.

17. The frac plug of claim 16 , wherein the ball seat deforms the backup shoe when the frac plug is moved from the unset to the set position.

18. The frac plug of claim 14 , the ball seat being connected to the cap of the backup shoe.

19. The frac plug of claim 14 , further comprising a setting tool detachably connected to the bottom shoe and operable to apply a downward force to the backup shoe.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2021
From: GAR, SHOBEIR PIRAYEH; ZHONG, XIAOGUANG ALLAN; MOELLER, DANIEL KEITH
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 058503/0580 →
Continuity (1)
Related Publication 20230203912A1 · Jun 29, 2023
Cited By (1)
US 12,359,527