IP Library › Granted Patent US 12,020,840
Granted Patent B2
US 12,020,840 · App. 17/259,978 · Granted Jun 25, 2024

Reactor

Inventor: Satoshi Aikawa (Yokohama, JP)
Assignee: KYOSAN ELECTRIC MFG. CO., LTD.
H01F21/08H01F27/38H01F29/14H01F2029/143
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Quick Facts
Patent No.
US 12,020,840
App. No.
17/259,978
Granted
Jun 25, 2024
Kind
B2
Abstract

In the reactor in which the wiring board with the main winding formed thereon and the wiring board with the control winding formed thereon are incorporated in layers into the planer core, the magnetic flux generated by the main winding and the magnetic flux generated by the control winding are brought into the following states in order to equalize the density of the magnetic flux generated by the control current. A main winding current of high-frequency current flowing through the main winding generates an AC magnetic fluxes, each of the fluxes having a magnetic field in a direction opposite to each other so as to cancel each other out, and a control current of direct current flowing through the control winding generates a DC magnetic flux with a uniform magnetic flux density around the pair of the inner legs of which AC magnetic fluxes are cancelled out each other.

Claims (31)

1. A reactor, comprising:

a main winding substrate forming a main winding, a control winding substrate forming a control winding and a planer core, wherein

the main winding substrate and the control winding substrate are incorporated in layers into the planer core,

the planer core has a center leg, a pair of inner legs arranged on both sides of the center leg, and a pair of outer legs arranged outside the inner legs, in which a main winding current of high-frequency current flowing through the main winding generates an AC magnetic flux around each of the pair of inner legs, the magnetic fluxes having a magnetic field in a direction opposite to each other so as to cancel each other out,

a control current of a direct current flowing through the control winding generates a DC magnetic flux with a uniform magnetic flux density around all the legs of the core, and

wherein, the main winding substrate consists of a first main winding substrate and a second main winding substrate to hold the control winding substrate from above and below thereof,

a main winding of the first main winding substrate is formed to surround the center leg and a first inner leg, which is one of the pair of the inner leg, together,

a main winding of the second main winding substrate is formed to surround the center leg and a second inner leg, which is the other of the pair of the inner legs, together, and

a control winding of the control winding substrate is formed to surround each of the pair of the first inner leg and the second inner leg individually.

2. The reactor according to claim 1 , wherein the direction of the magnetic field of the magnetic flux of center leg is opposite to the direction of the magnetic field of the magnetic flux of the inner leg.

3. The reactor according to claim 2 , wherein the control current becomes a variable inductance by a variable current.

4. The reactor according to claim 2 , wherein the control current becomes a fixed inductance by a fixed current.

5. The reactor according to claim 2 , wherein the planer core has a configuration that an EE-core or UU-core formed by arranging E-cores or U-cores with respective protruding portions facing each other is disposed laterally, or a configuration that an EI-core or UI-core formed by arranging an I-core on the protruding portions of the E-core or U-core is disposed laterally.

6. The reactor according to claim 1 , wherein the control current becomes a variable inductance by a variable current.

7. The reactor according to claim 6 , wherein the planer core has a configuration that an EE-core or UU-core formed by arranging E-cores or U-cores with respective protruding portions facing each other is disposed laterally, or a configuration that an EI-core or UI-core formed by arranging an I-core on the protruding portions of the E-core or U-core is disposed laterally.

8. The reactor according to claim 1 , wherein the control current becomes a fixed inductance by a fixed current.

9. The reactor according to claim 8 , wherein the planer core has a configuration that an EE-core or UU-core formed by arranging E-cores or U-cores with respective protruding portions facing each other is disposed laterally, or a configuration that an EI-core or UI-core formed by arranging an I-core on the protruding portions of the E-core or U-core is disposed laterally.

10. The reactor according to claim 1 , wherein the planer core has a configuration that an EE-core or UU-core formed by arranging E-cores or U-cores with respective protruding portions facing each other is disposed laterally, or a configuration that an EI-core or UI-core formed by arranging an I-core on the protruding portions of the E-core or U-core is disposed laterally.

11. A reactor, comprising:

a main winding substrate forming a main winding, a control winding substrate forming a control winding and a planer core, wherein

the main winding substrate and the control winding substrate are incorporated in layers into the planer core,

the planer core has a center les, a pair of inner legs arranged on both sides of the center leg, and a pair of outer legs arranged outside the inner legs, in which a main winding current of high-frequency current flowing through the main winding generates an AC magnetic flux around each of the pair of inner legs, the magnetic fluxes having a magnetic field in a direction opposite to each other so as to cancel each other out,

a control current of a direct current flowing through the control winding generates a DC magnetic flux with a uniform magnetic flux density around all the legs of the core,

wherein the main winding substrate consists of a first main winding substrate and a second main winding substrate to hold the control winding substrate from above and below thereof,

a main winding of the first main winding substrate is formed to surround the center leg and the pair of the inner legs together,

a main winding of the second main winding substrate is formed to surround the center leg, and

a control winding of the control winding substrate is formed to surround each of the pair of the inner legs individually.

12. The reactor according to claim 11 , wherein the direction of the magnetic field of the magnetic flux of center leg is opposite to the direction of the magnetic field of the magnetic flux of the inner leg.

13. The reactor according to claim 11 , wherein the control current becomes a variable inductance by a variable current.

14. The reactor according to claim 11 , wherein the control current becomes a fixed inductance by a fixed current.

15. The reactor according to claim 11 , wherein the planer core has a configuration that an EE-core or UU-core formed by arranging E-cores or U-cores with respective protruding portions facing each other is disposed laterally, or a configuration that an EI-core or UI-core formed by arranging an I-core on the protruding portions of the E-core or U-core is disposed laterally.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2021
From: AIKAWA, SATOSHI
To: KYOSAN ELECTRIC MFG. CO., LTD.
Reel/Frame 054903/0291 →
Priority Claims (1)
JP 2018-147940 · Aug 6, 2018 · national
Continuity (1)
Related Publication 20210272735A1 · Sep 2, 2021