IP Library › Granted Patent US 12,027,681
Granted Patent B2
US 12,027,681 · App. 17/258,772 · Granted Jul 2, 2024

Method for recovering valuable metals from waste lithium ion batteries

Inventors: Yu Yamashita (Niihama, JP); Ryo Togashi (Niihama, JP)
Assignee: SUMITOMO METAL MINING CO., LTD.
H01M10/54C22B9/10C22B9/106H01M10/0525
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Quick Facts
Patent No.
US 12,027,681
App. No.
17/258,772
Granted
Jul 2, 2024
Kind
B2
Abstract

Provided is a more efficient dry refining process for improving the recovery rate of phosphorus-free valuable metals from waste lithium ion batteries. The present invention provides a method for recovering valuable metals from waste lithium ion batteries, said method comprises a melting step S 4 for melting the waste lithium ion batteries and obtaining a molten substance and a slag separation step S 5 for separating slag from the molten substance and recovering an alloy containing valuable metals, wherein in the melting step, flux containing a calcium compound is added to the waste lithium ion batteries such that the mass ratio between silicon dioxide and calcium oxide in the slag becomes 0.50 or less and the mass ratio between calcium oxide and aluminum oxide falls in the range of 0.30 to 2.00.

Claims (20)

1. A method for recovering valuable metals from a waste lithium ion battery, the method comprising:

a pre-heating step of heating the waste lithium ion battery at a temperature equal to or greater than 700° C. under presence of an oxidant;

a melting step of melting the waste lithium ion battery after being heated so as to obtain a molten material; and

a slag separation step of separating slag from the molten material so as to recover an alloy including the valuable metals,

wherein in the melting step, a reducing agent including a carbon atom is added, a flux containing a calcium compound is used under presence of the reducing agent, the flux is added to the waste lithium ion battery such that a mass ratio of silicon dioxide to calcium oxide in the slag is equal to or less than 0.50 and that a mass ratio of calcium oxide to aluminum oxide is equal to or greater than 0.30 and equal to or less than 2.00 and the melting is performed.

2. The method for recovering valuable metals according to claim 1 , wherein the valuable metals are one or more types selected from the group consisting of cobalt, nickel, and copper.

3. The method for recovering valuable metals according to claim 2 , wherein a heating temperature in the melting step is equal to or greater than 1300° C. and equal to or less than 1500° C.

4. The method for recovering valuable metals according to claim 3 , wherein a phosphorus grade in the alloy recovered in the slag separation step is less than 0.1% by mass.

5. The method for recovering valuable metals according to claim 4 , wherein calcium carbonate is used as the calcium compound.

6. The method for recovering valuable metals according to claim 3 , wherein calcium carbonate is used as the calcium compound.

7. The method for recovering valuable metals according to claim 2 , wherein a phosphorus grade in the alloy recovered in the slag separation step is less than 0.1% by mass.

8. The method for recovering valuable metals according to claim 7 , wherein calcium carbonate is used as the calcium compound.

9. The method for recovering valuable metals according to claim 2 , wherein calcium carbonate is used as the calcium compound.

10. The method for recovering valuable metals according to claim 1 , wherein a heating temperature in the melting step is equal to or greater than 1300° C. and equal to or less than 1500° C.

11. The method for recovering valuable metals according to claim 10 , wherein a phosphorus grade in the alloy recovered in the slag separation step is less than 0.1% by mass.

12. The method for recovering valuable metals according to claim 11 , wherein calcium carbonate is used as the calcium compound.

13. The method for recovering valuable metals according to claim 10 , wherein calcium carbonate is used as the calcium compound.

14. The method for recovering valuable metals according to claim 1 , wherein a phosphorus grade in the alloy recovered in the slag separation step is less than 0.1% by mass.

15. The method for recovering valuable metals according to claim 14 , wherein calcium carbonate is used as the calcium compound.

16. The method for recovering valuable metals according to claim 1 , wherein calcium carbonate is used as the calcium compound.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2021
From: YAMASHITA, YU; TOGASHI, RYO
To: SUMITOMO METAL MINING CO., LTD.
Reel/Frame 054942/0126 →
Priority Claims (1)
JP 2018-132647 · Jul 12, 2018 · national
Continuity (1)
Related Publication 20210328283A1 · Oct 21, 2021