IP Library Granted Patent US 12,032,002
Granted Patent B2
US 12,032,002 · App. 17/677,847 · Granted Jul 9, 2024

Chevron interconnect for very fine pitch probing

Inventor: Pooya Tadayon (Portland, OR)
Assignee: Intel Corporation
G01R1/0675G01R1/06716G01R1/07314G01R1/07357G01R31/2889
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Quick Facts
Patent No.
US 12,032,002
App. No.
17/677,847
Granted
Jul 9, 2024
Kind
B2
Abstract

An apparatus an apparatus comprising: a substrate having a plane; and an array of at least one conductive probe having a base affixed to the substrate, the at least one conductive probe having a major axis extending from the plane of the substrate and terminating at a tip, wherein the one or more conductive probes comprise at least three points that are non-collinear.

Claims (42)

1. An apparatus comprising:

a substrate comprising conductive features; and

a plurality of conductive probes projecting from a plane of the substrate, wherein:

a base of individual ones of the probes is coupled with corresponding ones of the conductive features;

individual ones of the probes comprise a first straight segment extending a first distance from the base to a first end in a first direction over the plane of the substrate and at a first zenith angle oblique to the plane of the substrate; and

the individual ones of the probes comprise a second straight segment comprising a second end in direct contact with the first end, the second straight segment extending from the second end a second distance in a second direction over the plane of the substrate and at a second zenith angle oblique to the plane of the substrate, wherein the second direction differs from the first direction by a non-zero azimuth angle.

2. The apparatus of claim 1 , wherein the substrate comprises a dielectric material and conductive features, and wherein the base of individual ones of the probes is coupled to a corresponding one of the conductive features.

3. The apparatus of claim 1 , wherein individual ones of the probes have a major axis from the base to a tip that extends no more than 500 microns in a direction substantially orthogonal to the plane of the substrate.

4. The apparatus of claim 3 , wherein the major axis extends from the base to the tip by 100 microns, or less.

5. The apparatus of claim 3 , wherein the plurality of probes have a pitch of no more than 100 microns in at least one dimension over the plane of the substrate.

6. The apparatus of claim 5 , wherein the pitch is 40 microns, or less.

7. The apparatus of claim 1 , wherein the second direction is substantially opposite the first direction, with the first and second segments substantially co-planar.

8. The apparatus of claim 1 , wherein the first and second distances are substantially equal with individual ones of the probes having a chevron shape.

9. The apparatus of claim 1 , wherein the first and second zenith angles are substantially equal.

10. The apparatus of claim 1 , wherein individual ones of the probes comprise a third straight segment in direct contact with the second straight segment, the third straight segment extending in a third direction over the plane of the substrate, wherein the third direction differs from the second direction by a non-zero azimuth angle.

11. The apparatus of claim 10 , wherein the third direction is rotated azimuthally toward the base.

12. The apparatus of claim 1 , wherein the probes comprise copper or tungsten.

13. A system comprising:

a probe station; and

a probe card electrically coupled to the probe station wherein, the probe card comprises a plurality of conductive probes projecting from a plane of a probe card substrate, and wherein individual ones of the probes comprise:

a first straight segment extending a first distance from a base to a first end in a first direction over the plane of the substrate and at a first zenith angle oblique to the plane of the substrate; and

a second straight segment comprising a second end in direct contact with the first end, the second straight segment extending from the second end a second distance in a second direction over the plane of the substrate and at a second zenith angle oblique to the plane of the substrate, wherein the second direction differs from the first direction by a non-zero azimuth angle.

14. The system of claim 13 , wherein:

the substrate comprises trace routing coupling the probe station to individual ones of the conductive probes;

the probes comprise copper or tungsten;

individual ones of the probes have a major axis from the base to a tip that extends no more than 500 microns in a direction substantially orthogonal to the plane of the substrate; and

the probes have a pitch of no more than 100 microns in at least one dimension over the plane of the substrate.

15. The system of claim 14 , wherein:

the major axis extends from the base to the tip by 100 microns, or less; and

the pitch is 40 microns, or less.

16. The system of claim 13 , wherein the second direction is substantially opposite the first direction, with the first and second segments substantially co-planar.

17. A method of electrically testing an integrated circuit (IC) device, the method comprising:

receiving a device under test (DUT);

contacting test points on the DUT with a plurality of probes; and

performing an electrical test of the DUT with a probe station coupled to the probes, wherein the plurality of probes project from a plane of a probe card substrate, and wherein individual ones of the probes comprise:

a first straight segment extending a first distance from a base to a first end in a first direction over the plane of the substrate and at a first zenith angle oblique to the plane of the substrate; and

a second straight segment comprising a second end in direct contact with the first end, the second straight segment extending from the second end a second distance in a second direction over the plane of the substrate and at a second zenith angle oblique to the plane of the substrate, wherein the second direction differs from the first direction by a non-zero azimuth angle.

18. The method of claim 17 , wherein:

individual ones of the probes have a major axis from the base to a tip that extends no more than 500 microns in a direction substantially orthogonal to the plane of the substrate; and

the probes have a pitch of no more than 100 microns in at least one dimension over the plane of the substrate.

19. The method of claim 18 , wherein the first and second distances are substantially equal with individual ones of the probes having a chevron shape.

20. The method of claim 19 , wherein the major axis extends from the base to the tip by 100 microns, or less, and the pitch is 40 microns, or less.

Continuity (2)
Continuation 15640415 · Jun 30, 2017
Related Publication 20220178966A1 · Jun 9, 2022
Cited By (1)
US 12,699,114