IP Library Granted Patent US 12,036,697
Granted Patent B2
US 12,036,697 · App. 16/738,058 · Granted Jul 16, 2024

Method and device for producing ceramic formed body

Inventors: Hirotada Nakamura (Nagoya, JP); Takuya Yamada (Nagoya, JP)
Assignee: NGK INSULATORS, LTD.
B28B3/20B28B3/269B28B13/0215B28B13/0275B28B2003/203
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,036,697
App. No.
16/738,058
Granted
Jul 16, 2024
Kind
B2
Abstract

A method for producing a ceramic formed body comprises: a wet mixing step of adding a liquid containing water to ceramic raw material mixed powder and subjecting it to wet mixing in a continuous mixer; and an extrusion molding step of feeding the wet mixed powder obtained in the wet mixing step to an extruder by a belt feeder and extruding the wet mixed powder. In the method for producing the ceramic formed body, an amount of the wet mixed powder fed to the extruder is adjusted based on an amount of mass change of the wet mixed powder stored in a reservoir provided between the continuous mixer and the belt feeder.

Claims (16)

1. A method for producing a ceramic formed body, the method comprising:

a wet mixing step of adding a liquid containing water to ceramic raw material mixed powder and subjecting it to wet mixing in a continuous mixer; and

an extrusion molding step of feeding the wet mixed powder obtained in the wet mixing step to an extruder by a belt feeder and extruding the wet mixed powder,

where an amount of mass change per predetermined time of the wet moved powder stored in a reservoir provided between the continuous mixer and the belt feeder is measured;

wherein an amount per predetermined time of the wet mixed powder fed to the extruder is adjusted by controlling a speed of the belt feeder based on the measured amount of mass change per predetermined time of the wet mixed powder stored in the reservoir; and

wherein the measured amount of mass change per predetermined time of the wet mixed powder stored in the reservoir is equal to the adjusted amount per predetermined time of the wet mixed powder fed to the extruder.

2. The method for producing the ceramic formed body according to claim 1 , wherein the wet mixed powder is extruded into a honeycomb shape.

3. The method for producing the ceramic formed body according to claim 1 , wherein the ceramic raw material mixed powder is ceramic raw material dry mixed powder obtained by dry-mixing in a batch mixer.

4. The method for producing the ceramic formed body according to claim 1 , wherein the liquid further contains one or more selected from surfactants, lubricants and plasticizers.

5. A device for producing a ceramic formed body, comprising:

a continuous mixer for adding a liquid containing water to ceramic raw material mixed powder and wet-mixing it;

a belt feeder for feeding wet mixed powder obtained by the continuous mixer to an extruder;

the extruder for extruding the wet mixed powder fed from the belt feeder;

a reservoir for temporarily storing the wet mixed powder, the reservoir being provided between the continuous mixer and the belt feeder; and

a control unit determining an adjusted amount per predetermined time of the wet mixed powder fed to the extruder based on an amount of mass change per predetermined time of the wet mixed powder stored in the reservoir;

wherein the control unit is configured to adjust the amount per predetermined time of the wet mixed powder fed to the extruder by controlling a speed of the belt feeder such that the amount of mass change per predetermined time of the wet mixed powder stored in the reservoir is equal to the adjusted amount per predetermined time of the wet mixed powder fed to the extruder.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2020
From: NAKAMURA, HIROTADA; YAMADA, TAKUYA
To: NGK INSULATORS, LTD.
Reel/Frame 051461/0240 →
Priority Claims (1)
JP 2019-010607 · Jan 24, 2019 · national
Continuity (1)
Related Publication 20200238567A1 · Jul 30, 2020