IP Library Granted Patent US 12,040,675
Granted Patent B2
US 12,040,675 · App. 17/328,259 · Granted Jul 16, 2024

Method for driving a rotor of a planar drive system

Inventors: Thomas Luthe (Verl, DE); Hubertus Pennekamp (Gütersloh, DE); Eva Wiedner (Hövelhof, DE); Tobias Weber (Verl, DE); Klaus Neumann (Gütersloh, DE); Alexander Weddemann (Lippstadt, DE)
Assignee: Beckhoff Automation GmbH
H02K41/031H02K2201/18H02K2213/03
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Quick Facts
Patent No.
US 12,040,675
App. No.
17/328,259
Filed
May 24, 2021
Granted
Jul 16, 2024
Kind
B2
Art Unit
2834
USPC
310/12.24
Abstract

A method for driving at least one rotor in a planar drive system. The rotor has a device for generating a magnetic field. The rotor can be moved on a drive surface formed by stator modules comprising a magnetic field generator. A virtual two-dimensional potential curve is determined for the rotor, with a target point having an attractive potential. A virtual force vector is determined with a vector direction and a vector length at a first position of the rotor, which is determined from the virtual two-dimensional potential curve. A magnetic drive field interacting with the magnetic field of the rotor is generated by the magnetic field generator such that a resulting force is applied to the rotor by interaction of the magnetic drive field with the magnetic field. The direction of the resulting force is based on the vector direction, and the strength is based on the vector length.

Claims (44)

1. A method for driving at least one rotor of a planar drive system, the rotor comprising at least a device or a magnet arrangement for generating a magnetic field, the rotor being movable on a drive surface, the drive surface being formed by stator modules, the stator modules having a magnetic field generator, and the method comprising the following steps:

determining a virtual two-dimensional potential curve for the rotor, wherein a target point of the rotor has an attractive potential within the virtual two-dimensional potential curve;

determining a virtual force vector at a first position of the rotor, the virtual force vector resulting from the virtual two-dimensional potential curve, the virtual force vector having a vector direction and a vector length; and

controlling the magnetic field generator to generate a magnetic drive field that interacts with the magnetic field of the rotor such that a resulting force is applied to the rotor by interaction of the magnetic drive field with the magnetic field;

wherein a direction of the resulting force is set based on the vector direction, and

wherein a strength of the resulting force is set based on the vector length; and

wherein the stator modules each have four edges, wherein the edges are either inner edges or outer edges, wherein further stator modules are adjacent to the inner edges, wherein the outer edges have a repulsive potential which is taken into account when determining the virtual two-dimensional potential curve.

2. The method according to claim 1 , wherein at least one obstacle has a repulsive potential within the virtual two-dimensional potential curve.

3. The method according to claim 2 , wherein the obstacle is another rotor.

4. The method according to claim 3 , wherein the repulsive potential of the rotors is different and a rotor having a higher priority has a higher potential, the higher priority being indicative of which rotor is preferably to be moved toward its target point when the rotors move across the drive surface.

5. The method according to claim 1 , wherein the virtual force vector is determined based on a two-dimensional derivative of the virtual two-dimensional potential curve.

6. The method according to claim 1 , wherein a potential located outside of a predetermined distance from the rotor is disregarded when determining the virtual two-dimensional potential curve.

7. The method according to claim 6 , wherein an attractive potential of the target point is also taken into account outside of the predetermined distance.

8. The method according to claim 7 , wherein the target point is replaced with an intermediate target point when the target point is further from the rotor than the predetermined distance, the intermediate target point having an attractive potential.

9. The method according to claim 1 , wherein a virtual compensation potential is taken into account in determining the virtual two-dimensional potential curve such that no local potential minima are present on a path of movement between the rotor and the target point.

10. The method according to claim 1 , wherein a temperature of the stator modules is taken into account when determining the virtual two-dimensional potential curve.

11. The method according to claim 1 , wherein a movement of a further rotor is predicted, and wherein a future further second position of the further rotor is also taken into account in determining the virtual two-dimensional potential curve after the movement has been performed.

12. A method for driving at least one rotor of a planar drive system, the rotor comprising at least a device or a magnet arrangement for generating a magnetic field, the rotor being movable on a drive surface, the drive surface being formed by stator modules, the stator modules having a magnetic field generator, with the method comprising the following steps:

determining a virtual two-dimensional potential curve for the rotor, wherein a target point of the rotor has an attractive potential within the virtual two-dimensional potential curve;

determining a virtual force vector at a first position of the rotor, the virtual force vector resulting from the virtual two-dimensional potential curve, the virtual force vector having a vector direction and a vector length; and

controlling the magnetic field generator to generate a magnetic drive field that interacts with the magnetic field of the rotor such that a resulting force is applied to the rotor by interaction of the magnetic drive field with the magnetic field, wherein a direction of the resulting force is set based on the vector direction, and wherein a strength of the resulting force is set based on the vector length;

wherein at least an obstacle has a repulsive potential within the virtual two-dimensional potential curve, wherein the obstacle is a further rotor,

wherein the method is additionally carried out for the further rotor, wherein the repulsive potential of the rotors is different and the rotor with a higher priority has a higher potential, and

wherein the higher priority is indicative of which rotor is to preferably be moved in the direction of its target point when moving the rotors across the drive surface.

13. The method according to claim 12 , wherein the first position of the rotor is determined by sensors of the stator module.

14. The method according to claim 12 , wherein a second position of the obstacle is determined using sensors of the stator module.

15. The method according to claim 12 , wherein the repulsive potential of the rotor is taken into account when carrying out the method for the further rotor.

16. The method according to claim 12 , wherein the virtual force vector is determined based on a two-dimensional derivative of the virtual two-dimensional potential curve.

17. The method of claim 12 , wherein a movement of a further rotor is predicted, and wherein a future further second position of the further rotor is also taken into account in determining the virtual two-dimensional potential curve after the movement has been performed.

18. The method of claim 12 , wherein the magnetic field generator comprises conductor strips, wherein the magnetic drive field is generated by energizing the conductor strips.

19. A planar drive system comprising:

a control unit,

a plurality of stator modules, and

at least two rotors;

wherein the stator modules comprise a magnetic field generator for generating a magnetic drive field,

each rotor comprising at least a device or a magnet arrangement for generating a magnetic field,

each rotor being movable on a drive surface, and

the drive surface being formed by the stator modules;

wherein the control unit is configured to control the magnetic field generator to generate a magnetic drive field that interacts with the magnetic field of each rotor such that a resulting force is applied to the rotor by interaction of the magnetic drive field with the magnetic field,

wherein a direction of the resulting force is set based on a vector direction, and

wherein a strength of the resulting force is set based on a vector length;

wherein each rotor has a repulsive potential,

wherein the repulsive potential of the two rotors is different and the rotor with a higher priority has a higher potential, and

wherein the higher priority is indicative of which rotor is to preferably be moved in the direction of its target point when moving the two rotors across the drive surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2021
From: LUTHE, THOMAS; PENNEKAMP, HUBERTUS; WIEDNER, EVA; WEBER, TOBIAS; NEUMANN, KLAUS; WEDDEMANN, ALEXANDER
To: BECKHOFF AUTOMATION GMBH
Reel/Frame 057604/0111 →
Priority Claims (1)
DE 10 2018 129 731.9 · Nov 26, 2018 · national
Continuity (2)
Continuation PCTEP2019082515 · Nov 26, 2019
Related Publication 20210328493A1 · Oct 21, 2021
Cited By (4)
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