Multi-zone, fixed potential test sensor heating system method
View Patent ↗A test sensor heating system is disclosed that provides the desired and different temperatures to at least two different reaction zones based on a fixed potential. The measurement device does not alter the potential applied to the heating system in response to temperature feedback information. The heating system provides the desired and different temperatures to the different reaction zones of the test sensor by varying heating element spacing and/or the resistivity of an associated resistive layer of the test sensor to provide the desired temperature in response to the fixed potential. The system also may provide two or more different temperature zones to the test sensor by using different heating element spacing and/or resistive layer resistivity at different locations of the test sensor.
1. A method of analyzing a sample with a biosensor system, the method comprising:
inserting a test sensor having at least two reaction zones and a reaction zone heating system into a measurement device, where the reaction zone heating system comprises:
electrical heater conductors in electrical communication with heating elements, where the electrical heater conductors and the heating elements include a conductive material,
at least one resistive layer contacting the heating elements, where the resistive layer includes a mixture of conductive and non-conductive materials,
a substrate contacting the at least one resistive layer and forming at least a portion of the at least two reaction zones, and
a base contacting the electrical heater conductors and the heating elements;
applying a first fixed potential across the electrical heater conductors;
introducing a sample to the test sensor;
heating the sample at the at least two reaction zones to different temperatures in response to the first fixed potential;
applying a second fixed potential across the electrical heater conductors; and
analyzing the sample for the desired analyte or analytes.
2. The method of claim 1 , where at least a portion of the sample reaches a temperature from 30 degrees Celsius to 62 degrees Celsius within from 8 to 25 seconds of the application of the first fixed potential across the electrical heater conductors.
3. The method of claim 2 , where the first fixed potential is from 5.8 Volts to 7.2 Volts.
4. The method of claim 1 , where the second fixed potential maintains at least a portion of the sample remains at a temperature within ±0.5 degrees Celsius during the analyzing.
5. The method of claim 4 , where the second fixed potential is from 4.6 Volts to 5.4 Volts.
6. The method of claim 4 , where the analyzing is from 26 to 45 seconds.
7. The method of claim 1 , where the first fixed potential and the second fixed potential are separated by from 0.5 V to 1.5 Volts and the second fixed potential is lower than the first fixed potential.
8. The method of claim 1 , where a temperature of a first reaction zone of the at least two reaction zones is approximately 50° C.
9. The method of claim 1 , where the heating elements have a width from 0.5 to 5 millimeters.
10. The method of claim 1 , where the heating elements have an interstitial spacing from 0.05 to 0.56 millimeters.
11. The method of claim 10 , further comprising heating elements having an interstitial spacing from 0.63 to 1.2 millimeters.
12. The method of claim 1 , where the conductive material is selected from the group consisting of silver, gold, iron, aluminum, copper, and combinations thereof.
13. The method of claim 1 , where the conductive material is selected from the group consisting of silver, gold, copper, and combinations thereof.
14. The method of claim 1 , where the conductive material is silver.
15. The method of claim 1 , where the non-conductive material comprises carbon.
16. The method of claim 1 , where the mixture of conductive and non-conductive material has a conductive to non-conductive material ratio from 1:2 to 1:10.
17. The method of claim 1 , where the mixture of conductive and non-conductive materials comprises:
a conductive material selected from the group consisting of iron, copper, aluminum, silver, and combinations thereof, and
a non-conductive material comprising carbon.
18. The method of claim 1 , where the mixture of conductive and non-conductive materials comprises iron and resistive carbon.
19. The method of claim 1 , where the resistive layer has a resistivity of 0.4 to 0.6 Ohm per square millimeter.
20. The method of claim 1 , where the resistive layer comprises a thickness from 0.01 mm to 0.2 mm.
21. The method of claim 1 , where the reaction zone heating system has a resistivity from 4 Ohms to 90 Ohms as measured across the electrical heater conductors.
22. The method of claim 1 , where the reaction zone heating system has a resistivity of approximately 40 Ohms as measured across the electrical heater conductors.
23. The method of claim 1 , where the substrate is adhered to the base directly or indirectly through the at least one resistive layer.