Charging connector for electric vehicle
A charging connector for an electrical vehicle has a connector base, a tubular first conductive terminal mounted in the connector base, an insulating isolation member mounted in the first conductive terminal, and a second conductive terminal mounted in a center of the isolation member and coaxially disposed in and electrically isolated from the first conductive terminal. The isolation member has at least one annular groove recessed in an upper surface of the isolation member, extending downwardly, and coaxially surrounding the second conductive terminal. A creepage distance between the first conductive terminal and the second conductive terminal is increased and a surface area for heat dissipation is increased to meet safety specifications.
1. A charging connector for an electric vehicle comprising:
a connector base;
a first conductive terminal mounted in the connector base via one of two ends of the first conductive terminal, extending out from the connector base via the other one of the two ends of the first conductive terminal, being tubular, and having
an upper cavity; and
a lower cavity formed in the first conductive terminal and having a recessed surface radially recessed in a cavity surface of the lower cavity to increase an internal diameter of the lower cavity;
an isolation member being complementary in shape to the lower cavity and mounted in the lower cavity, the isolation member having at least one annular groove coaxially recessed in an upper surface of the isolation member and extending downwardly;
a second conductive terminal mounted in a center of the isolation member and coaxially disposed in and electrically isolated from the first conductive terminal, one of two ends of the second conductive terminal extending into the upper cavity of the first conductive terminal, and the other one of the two ends of the second conductive terminal extending out from a bottom of the isolation member;
wherein an outer annular groove and an inner annular groove are formed in the upper surface of the isolation member, and the outer annular groove is located at an outer side with respect to the inner annular groove; and
wherein a depth of the outer annular groove is larger than half of a length of the isolation member.
2. The charging connector for the electric vehicle as claimed in claim 1 , wherein
the second conductive terminal is tubular and has an upper channel and a lower channel formed in the second conductive terminal and communicating with each other, a diameter of the upper channel is larger than a diameter of the lower channel;
a flexible contact member and a contacting spring are mounted in the upper channel of the second conductive terminal;
the contacting spring is located at a lower segment of the upper channel; and
the flexible contact member is located at an upper segment of the upper channel and above the contacting spring.
3. The charging connector for the electric vehicle as claimed in claim 2 , wherein
the flexible contact member has an upper ring, a lower ring, and multiple contacting reeds;
two ends of each of the contacting reeds are respectively connected with the upper ring and the lower ring;
each of the contacting reeds of the flexible contact member is bended toward an axis in the upper ring and the lower ring to form a contact point; and
a distance from the contact point of each of the contacting reeds of the flexible contact member to the lower ring is larger than a distance from the contact point to the upper ring.
4. The charging connector for the electric vehicle as claimed in claim 3 , wherein
the contacting spring has a convergent portion formed on a top of the contacting spring; and
an external diameter of the convergent portion is smaller than an internal diameter of the lower ring of the flexible contact member and larger than an internal diameter of the flexible contact member at the contact points of the flexible contact member.
5. The charging connector for the electric vehicle as claimed in claim 4 , wherein
the lower channel of the second conductive terminal is a threaded hole;
the contacting spring has a dense-turn portion, where a coil of the contacting spring is wound closely and formed on a bottom of the contacting spring; and
a threaded rod extends into the dense-turn portion of the contacting spring and is threaded into the lower channel of the second conductive terminal.
6. The charging connector for the electric vehicle as claimed in claim 1 , wherein
a first connecting sheet and a second connecting sheet are mounted on a bottom of the connector base at a same side of the connector base and face to each other at an angle;
the first connecting sheet and the second connecting sheet each have one respective end extending into the connector base and connected with the first conductive terminal and the second conductive terminal respectively; and
a segment of each of the first connecting sheet and the second connecting sheet extending out from the connector base is covered by an insulation layer, except that an end of the segment is uncovered for electrical connection.
7. The charging connector for the electric vehicle as claimed in claim 6 , wherein the first connecting sheet and the second connecting sheet vertically extend out from the bottom of the connector base and are twisted to horizontally extend and to be parallel to each other.
8. A charging connector for an electric vehicle comprising:
a connector base;
a first conductive terminal mounted in the connector base via one of two ends of the first conductive terminal, extending out from the connector base via the other one of the two ends of the first conductive terminal, being tubular, and having
an upper cavity; and
a lower cavity formed in the first conductive terminal and having a recessed surface radially recessed in a cavity surface of the lower cavity to increase an internal diameter of the lower cavity;
an isolation member being complementary in shape to the lower cavity and mounted in the lower cavity, the isolation member having at least one annular groove coaxially recessed in an upper surface of the isolation member and extending downwardly;
a second conductive terminal mounted in a center of the isolation member and coaxially disposed in and electrically isolated from the first conductive terminal, one of two ends of the second conductive terminal extending into the upper cavity of the first conductive terminal, and the other one of the two ends of the second conductive terminal extending out from a bottom of the isolation member;
wherein an outer annular groove and an inner annular groove are formed in the upper surface of the isolation member, and the outer annular groove is located at an outer side with respect to the inner annular groove; and
wherein a depth of the inner annular groove is smaller than a depth of the outer annular groove, and the inner annular groove has a step recess recessed in a side of the inner annular groove near the center of the isolation member.