IP Library › Granted Patent US 12,055,146
Granted Patent B2
US 12,055,146 · App. 18/369,009 · Granted Aug 6, 2024

Adaptive learning system for improving sump pump control

Inventors: Nathan L. Tofte (Downs, IL); Jonathan Christopher Hull (Bloomington, IL); John R. Donovan (Bloomington, IL); Richard Jan Tjaden (Bloomington, IL)
Assignee: STATE FARM MUTUAL AUTOMOBILE INSURANCE COMPANY
F04D15/0227F04D13/08F04D13/086F04D15/0077F04D15/0088F04D15/0218F04D15/0254F04D15/0272G05B13/021G05B13/026G05B13/0265G05B15/02G06N20/00G08B21/182H04L12/2823
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Quick Facts
Patent No.
US 12,055,146
App. No.
18/369,009
Filed
Sep 15, 2023
Granted
Aug 6, 2024
Kind
B2
Art Unit
3746
USPC
417/279
Abstract

A sump pump system may implement adaptive learning and machine learning techniques to facilitate improved control of sump pumps. A sump pump system may implement the described techniques to generate, train, and/or implement a machine learning model that is capable of predicting or estimating one or more conditions of the sump pump system (e.g., water level in the basin, motor malfunction, stuck impeller, geyser effect, blocked outlet pipe, faulty level sensor/switch, faulty bearing, failure to engage pump at high-water mark, etc.) based on one or more detected input variables (e.g., acceleration or vibration patterns detected in water, on a pump, or on a pipe; capacitance values of water; audio signatures; electrical signatures, such as power or current draw; pump motor rotation speed; water pressure signatures or values, such as those detected at the bottom of a sump basin; etc.).

Claims (31)

1. A sump pump system configured to implement adaptive learning, the sump pump system comprising:

a sump pump in a sump basin; and

a sump pump control system coupled to the sump pump and configured to activate and deactivate the sump pump, the sump pump control system comprising:

a first sensor, disposed in the sump basin, configured to detect water levels;

a second sensor, disposed in the sump basin, configured to detect acceleration of the second sensor; and

one or more processors coupled to the first sensor and the second sensor, the one or more processors configured to:

(A) access a machine-learning (ML) model previously trained by performing one or more statistical analyses on one or more sets of data indicative of the levels of water in the sump basin and one or more sets of data indicative of detected acceleration patterns, the ML model trained to discover one or more relationships between the one or more levels of water and the one or more acceleration patterns; and

(B) implement the ML model, wherein the sump pump control system activates or deactivates the sump pump based on the one or more predicted water levels that are predicted via the ML model based on (i) one or more acceleration data collected during operation of the sump pump and (ii) the one or more discovered relationships.

2. The system of claim 1 , wherein the first sensor is a float sensor.

3. The system of claim 1 , wherein the first sensor is a capacitance sensor.

4. The system of claim 1 , wherein the second sensor is an accelerometer.

5. The system of claim 1 , wherein the second sensor is a gyroscope or an inertial measurement unit (IMU).

6. The system of claim 1 , wherein the second sensor is a force acceleration sensor configured to detect acceleration based on a level of force exerted on the second sensor.

7. The system of claim 1 , wherein the one or more processors are further configured to (i) detect a difference between a first level of water measured via the first sensor and a second level of water predicted via the ML model; and (ii) generate an alarm in response to detecting that that the difference exceeds a threshold.

8. A method for implementing adaptive learning in a sump pump system, the method comprising:

(A) accessing a machine-learning (ML) model previously trained by performing one or more statistical analyses on one or more sets of data indicative of levels of water in a sump basin and one or more sets of data indicative of detected acceleration patterns, the ML model trained to discover one or more relationships between the one or more levels of water and the one or more acceleration patterns; and

(B) implementing the ML model, including activating or deactivating the sump pump based on the one or more predicted water levels that are predicted via the ML model based on (i) one or more acceleration data collected during operation of the sump pump and (ii) the one or more discovered relationships.

9. The method of claim 8 , wherein the first sensor is a float sensor.

10. The method of claim 8 , wherein the first sensor is a capacitance sensor.

11. The method of claim 8 , wherein the second sensor is an accelerometer.

12. The method of claim 8 , wherein the second sensor is a gyroscope or an inertial measurement unit (IMU).

13. The method of claim 8 , wherein the second sensor is a force acceleration sensor configured to detect acceleration based on a level of force exerted on the second sensor.

14. The method of claim 8 , further comprising (i) detecting a difference between a first level of water measured via the first sensor and a second level of water predicted via the ML model; and (ii) generating an alarm in response to detecting that that the difference exceeds a threshold.

15. A method for implementing adaptive learning in a sump pump system, the method comprising:

(A) accessing a machine-learning (ML) model previously trained by performing one or more statistical analyses on one or more sets of data indicative of levels of water in a sump basin and one or more sets of data indicative of detected capacitance values of water in the sump basin, the ML model trained to discover one or more relationships between the one or more levels of water and the one or more capacitance values; and

(B) implementing the ML model, including activating or deactivating the sump pump based on the one or more predicted water levels that are predicted via the ML model based on (i) one or more of the detected capacitance values detected during operation of the sump pump and (ii) the one or more discovered relationships between the one or more levels of water and the one or more detected capacitance values.

16. The method of claim 15 , wherein the first sensor is a float sensor.

17. The method of claim 15 , wherein the first sensor is a capacitance sensor.

18. The method of claim 15 , further comprising: (i) detecting a difference between a first level of water measured via the first sensor and a second level of water predicted via the ML model; and (ii) generating an alarm in response to detecting that that the difference exceeds a threshold.

19. The method of claim 18 , further comprising: (i) detecting a fault with the first sensor based, at least in part, on the detected difference; and (ii) implementing control of the sump based on the second sensor instead of the first sensor.

20. The method of claim 18 , further comprising: (i) detecting a fault with the first sensor based, at least in part, on the detected difference; and (ii) implementing control of the sump based a schedule such that the sump pump is activated and deactivated based on time intervals.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2023
From: TOFTE, NATHAN L.; HULL, JON; DONOVAN, JOHN; TJADEN, RICHARD JAN
To: STATE FARM MUTUAL AUTOMOBILE INSURANCE COMPANY
Reel/Frame 064983/0416 →
Continuity (9)
Continuation 17245686 · Apr 30, 2021
Provisional Application 63148783 · Feb 12, 2021
Provisional Application 63148880 · Feb 12, 2021
Provisional Application 63148885 · Feb 12, 2021
Provisional Application 63148894 · Feb 12, 2021
Provisional Application 63148909 · Feb 12, 2021
Provisional Application 63148923 · Feb 12, 2021
Provisional Application 63148926 · Feb 12, 2021
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