Slip forming structures using multiple molds
View Patent ↗A method of slip forming a concrete structure can include using a first slip form mold that travels along a path to form a portion of a concrete structure by delivering a first flow of concrete into the first mold through a first hopper. The first hopper can be configured to receive the first flow of concrete. The portion of the concrete structure can be modified using a second slip form mold different from the first mold by advancing the second mold along the concrete structure and, while advancing the second mold, delivering a second flow of concrete into the second mold through a second hopper that is configured to receive the second flow of concrete.
1. A method of slip forming a concrete structure, the method comprising:
using a first slip form mold, forming a portion of a concrete structure by delivering a first flow of concrete through a top of the first mold through a first hopper, the first hopper configured to receive the first flow of concrete; and
using a second slip form mold different from the first mold, modifying the portion of the concrete structure by:
tracking, using one or more sensors, a guide associated with the first slip form mold or the second slip form; and
delivering a second flow of concrete.
2. The method of claim 1 , wherein using the first slip form mold comprises advancing the first slip form mold along the guide, and wherein the method further comprises advancing the second mold along the concrete structure by advancing the second slip form along the guide and delivering the second flow of concrete through the top of the second mold.
3. The method of any of claim 2 , wherein advancing the second mold along the concrete structure comprises advancing a top of the second mold at a greater height than a height at which a top of the first mold is advanced.
4. The method of any of claim 2 , wherein a path advanced by the first slip form is substantially limited to movement within a horizontal plane.
5. The method of any of claim 1 , wherein forming the portion of the concrete structure comprises advancing the first mold over a structure comprising reinforcing bars.
6. The method of any of claim 1 , further comprising delivering the second flow of concrete through the top of the second mold, wherein the first mold has one or more dimensions different from the second mold.
7. The method of claim 6 , wherein a height of the first mold is greater than a height of the second mold.
8. The method of any of claim 6 , wherein the second mold has a tighter tolerance than the first mold, wherein the tighter tolerance results from being more rigid than the first mold.
9. The method of any of claim 1 , wherein using the first slip form mold comprises disposing the first slip form laterally from the portion of a concrete structure relative to a direction of travel of the first slip form.
10. The method of any of claim 2 , wherein advancing the second mold along the concrete structure comprises advancing the second mold at a rate of between approximately 0.25 feet/minute and 15 feet/minute.
11. The method of any of claim 2 , wherein delivering the second flow of concrete into the second mold through the second hopper comprises delivering the second flow of concrete nearer a leading end of the second mold than a trailing end of the second mold relative to a direction of travel.
12. The method of any of claim 2 , wherein delivering the first flow of concrete into the first mold through a first hopper comprises delivering a volume of concrete at a rate at least ten times a rate of the second flow of concrete into the second mold through the second hopper.