IP Library Granted Patent US 12,074,321
Granted Patent B2
US 12,074,321 · App. 16/999,328 · Granted Aug 27, 2024

Cathode active materials for lithium ion batteries

Inventors: Hongli Dai (Los Altos, CA); Huiming Wu (San Jose, CA); Chi-Kai Lin (Sunnyvale, CA); Michael J. Erickson (San Jose, CA); Xiaoping Wang (Naperville, IL); Yan Li (Westmont, IL); Yanjie Cui (Arlington Heights, IL); James A. Gilbert (Bolingbrook, IL); Zhenzhen Yang (Westmont, IL); Anh D. Vu (Lemont, IL); Arthur Jeremy Kropf (Westmont, IL); Hakim H. Iddir (Hoffman Estates, IL); Christopher S. Johnson (Naperville, IL); John David Carter (Bolingbrook, IL)
Assignee: Apple Inc.
H01M4/505C01G53/50H01M4/366H01M4/483H01M4/525H01M10/0525C01P2004/84C01P2006/40H01M2004/028
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Quick Facts
Patent No.
US 12,074,321
App. No.
16/999,328
Granted
Aug 27, 2024
Kind
B2
Abstract

Compounds, particles, and cathode active materials that include lithium, cobalt, manganese, nickel, aluminum, and other elements can be used in lithium ion batteries. The cathode active materials include compounds having the general Formula (I): compound represented by Formula (I): Li α CO 1-x-y-z Me w Mn x Ni y Al z O δ , as well as Formula (II): Li α CO 1-s-u-v Me s Mn t Ni u Al y O δ .

Claims (54)

1. A plurality of particles comprising a compound represented by Formula (I):

Li α Co 1-x-y-z Me w Mn x Ni y Al z O δ   (I)

wherein 0.95≤α≤1.05, 0.005≤x≤0.050, 0.005≤y≤0.040, 0<z≤<0.070, 0≤w≤0.020, and 1.90≤δ≤2.10;

wherein Me is Zr, and

wherein a BET surface area of an average particle is 0.111 to 0.121 m 2 /g.

2. The plurality of particles of claim 1 , wherein the compound comprises Al from Al 2 O 3 coating.

3. The plurality of particles of claim 1 , wherein the compound comprises Al from doping for a core.

4. The plurality of particles of claim 1 , wherein Me is from an oxide coating.

5. The plurality of particles of claim 1 , wherein Me is from doping for a core.

6. The plurality of particles of claim 1 , wherein x for Mn is from 0.010 to 0.035.

7. The plurality of particles of claim 1 , wherein x for Mn is from 0.005 to 0.015.

8. The plurality of particles of claim 1 , wherein y for Ni is from 0.010 to 0.030.

9. The plurality of particles of claim 1 , wherein y for Ni is from 0.010 to 0.025.

10. The plurality of particles of claim 1 , wherein y for Ni is from 0.010 to 0.015.

11. The plurality of particles of claim 1 , wherein z for Al is equal to or less than 0.055.

12. The plurality of particles of claim 1 , wherein z for Al is equal to or less than 0.035.

13. The plurality of particles of claim 1 , wherein z for Al is equal to or less than 0.015.

14. The plurality of particles of claim 1 , wherein w for Me is equal to or less than 0.015.

15. The plurality of particles of claim 1 , wherein w for Me is equal to or less than 0.010.

16. The plurality of particles of claim 1 , wherein w for Me is equal to or less than 0.005.

17. The plurality of particles of claim 1 , wherein the BET surface area of an average particle is selected from 0.121 m 2 /g and 0.111 m 2 /g.

18. A cathode active material comprising the plurality of particles of claim 1 .

19. A cathode comprising the cathode active material of claim 18 .

20. A battery comprising:

a cathode of claim 19 ;

a separator; and

an anode.

21. A particle comprising

a core comprising a compound of Formula (II)

Li α CO 1-s-t-u-v Me s Mn t Ni u Al v O δ   (II)

and a coating comprising an oxide selected from Al 2 O 3 , ZrO 2 , MgO, TiO 2 , and a combination thereof;

wherein Me is Zr,

wherein 0.95≤a≤1.05, 0<t≤0.050, 0<u≤0.040, 0<v≤0.050, 0≤s≤0.020, and 1.90≤δ≤2.10, and

wherein a BET surface area of the particle is 0.111 to 0.121 m 2 /g.

22. The particle of claim 21 , wherein Me or Al is from a doping material for the core.

23. The particle of claim 21 , wherein t for Mn is from 0.010 to 0.035.

24. The particle of claim 21 , wherein t for Mn is from 0.010 to 0.025.

25. The particle of claim 21 , wherein t for Mn is from 0.005 to 0.015.

26. The particle of claim 21 , wherein u for Ni is from 0.010 to 0.030.

27. The particle of claim 21 , wherein u for Ni is from 0.010 to 0.025.

28. The particle of claim 21 , wherein u for Ni is from 0.010 to 0.020.

29. The particle of claim 21 , wherein u for Ni is from 0.010 to 0.015.

30. The particle of claim 21 , wherein v for Al is equal to or less than 0.035.

31. The particle of claim 21 , wherein v for Al is equal to or less than 0.025.

32. The particle of claim 21 , wherein v for Al is equal to or less than 0.015.

33. The particle of claim 21 , wherein w for Me is equal to or less than 0.010.

34. The particle of claim 21 , wherein w for Me is equal to or less than 0.05.

35. A cathode active material comprising the plurality of particles of claim 21 .

36. A cathode comprising the cathode active material of claim 35 .

37. A battery comprising:

a cathode of claim 36 ;

a separator; and

an anode.

38. The particle of claim 21 , wherein the BET surface area of the particle is selected from 0.121 m 2 /g and 0.111 m 2 /g.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2020
From: DAI, HONGLI; WU, HUIMING; LIN, CHI-KAI; ERICKSON, MICHAEL J.
To: APPLE INC.
Reel/Frame 053646/0354 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2020
From: WANG, XIAOPING; LI, YAN; CARTER, JOHN DAVID; CUI, YANJIE; GILBERT, JAMES A.; IDDIR, HAKIM H.; JOHNSON, CHRISTOPHER S.; KROPF, ARTHUR JEREMY; VU, ANH D.; YANG, ZHENZHEN
To: UCHICAGO ARGONNE, LLC
Reel/Frame 053646/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2020
From: UCHICAGO ARGONNE, LLC
To: APPLE INC.
Reel/Frame 053646/0602 →
Continuity (2)
Provisional Application 62889967 · Aug 21, 2019
Related Publication 20210057740A1 · Feb 25, 2021
Cited By (2)
US 12,671,111 US 12,689,061