IP Library Granted Patent US 12,074,487
Granted Patent B2
US 12,074,487 · App. 17/629,214 · Granted Aug 27, 2024

Electric tool

Inventor: Akito Nakamura (Mie, JP)
Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
H02K16/02B25F5/001H02K7/1085H02K11/215H02K21/16
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Quick Facts
Patent No.
US 12,074,487
App. No.
17/629,214
Granted
Aug 27, 2024
Kind
B2
Abstract

A motor includes a stator and a rotor. The stator has a coil unit and an iron core. The coil unit includes a plurality of coils and an insulator. The iron core includes a plurality of teeth. The rotor has a permanent magnet. The rotor is provided on an inner side of the stator to be rotatable around a shaft as a center with a gap being provided between the stator and the rotor. The rotor includes a plurality of segments divided in a rotation axis direction, the plurality of segments being rotatable relatively to each other such that a magnetic flux output from the rotor changes.

Claims (56)

1. An electric tool, comprising:

a motor;

a trigger switch configured to be operated by a user;

a transmission mechanism disposed between the motor and an output shaft; and

a controller configured to perform, based on an operation given to the trigger switch, drive control of the motor, wherein:

the motor includes:

a stator having

a coil unit including a plurality of coils and an insulator, and

an iron core including a plurality of teeth, and

a rotor having a permanent magnet provided on an inner side of the stator to be rotatable around a shaft as a center with a gap being provided between the stator and the rotor,

the rotor includes a plurality of segments divided in a rotation axis direction,

the plurality of segments are rotatable relatively to each other such that a magnetic flux output from the rotor changes,

at least one segment of the plurality of segments constitutes a first rotor part, and at least another one segment different from the first rotor part of the plurality of segments constitutes a second rotor part,

the first rotor part has a pair of first projection sections,

the second rotor part has a pair of second projection sections,

the pair of first projection sections and the pair of second projection sections are respectively provided on a surface of the first rotor part and a surface of the second rotor part, the surface of the first rotor part and the surface of the second rotor part facing each other, and

the pair of first projection sections and the pair of second projection sections are caught on each other, and the first rotor part and the second rotor part rotate at a same speed.

2. The electric tool of claim 1 , wherein

the plurality of segments are rotatable relatively to each other such that the magnetic flux output from the rotor changes in accordance with a torque applied to the shaft.

3. The electric tool of claim 2 , wherein

the rotor is configured to increase the magnetic flux output from the rotor as the torque applied to the shaft increases.

4. The electric tool of claim 1 , wherein

the plurality of segments are rotatable relatively to each other such that the magnetic flux output from the rotor changes in accordance with a number of rotations of the shaft.

5. The electric tool of claim 4 , wherein

the rotor is configured to reduce the magnetic flux output from the rotor as the rotation speed of the shaft increases.

6. The electric tool of claim 1 , further comprising a clutch connecting the plurality of segments of the rotor to each other.

7. The electric tool of claim 6 , wherein

the clutch is a magnetic clutch.

8. The electric tool of claim 1 , wherein

a position of the rotor is sensed by sensing a position of the first rotor part.

9. The electric tool of claim 8 , wherein:

the first rotor part is not fixed to the shaft, and

the second rotor part is fixed to the shaft.

10. The electric tool of claim 1 , wherein

the rotor is configured to rotate forwardly and reversely, and

the rotor is configured such that the magnetic flux output from the rotor changes in both the forward rotation and the reverse rotation.

11. The electric tool of claim 10 , wherein

the rotor is configured such that a change in the magnetic flux in the forward rotation is different from a change in the magnetic flux in the reverse rotation.

12. The electric tool of claim 1 , further comprising a battery pack configured to supply electric power to the motor.

13. The electric tool of claim 2 , further comprising a clutch connecting the plurality of segments of the rotor to each other.

14. The electric tool of claim 13 , wherein

the clutch is a magnetic clutch.

15. The electric tool of claim 2 , wherein

a position of the rotor is sensed by sensing a position of the first rotor part.

16. The electric tool of claim 15 , wherein

the first rotor part is not fixed to the shaft, and

the second rotor part is fixed to the shaft.

17. The electric tool of claim 2 , wherein

the rotor is configured to rotate forwardly and reversely, and

the rotor is configured such that the magnetic flux output from the rotor changes in both the forward rotation and the reverse rotation.

18. The electric tool of claim 17 , wherein

the rotor is configured such that a change in the magnetic flux in the forward rotation is different from a change in the magnetic flux in the reverse rotation.

19. The electric tool of claim 2 , further comprising a battery pack configured to supply electric power to the motor.

20. The electric tool of claim 1 , wherein:

the first rotor part includes a first permanent magnet and the second rotor art includes a second permanent magnet, and

when the pair of first projection sections and the pair of second projection sections are caught on each other, the first permanent magnet and the second permanent magnet face each other with a same pole.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2022
From: NAKAMURA, AKITO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 059672/0512 →
Priority Claims (1)
JP 2019-139204 · Jul 29, 2019 · national
Continuity (1)
Related Publication 20220255410A1 · Aug 11, 2022