IP Library › Granted Patent US 12,077,852
Granted Patent B2
US 12,077,852 · App. 17/240,395 · Granted Sep 3, 2024

Metal-doped boron films

Inventors: Aykut Aydin (Sunnyvale, CA); Rui Cheng (San Jose, CA); Karthik Janakiraman (San Jose, CA)
Assignee: Applied Materials, Inc.
C23C16/042C23C16/18C23C16/402C23C22/77C23C22/82
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Quick Facts
Patent No.
US 12,077,852
App. No.
17/240,395
Granted
Sep 3, 2024
Kind
B2
Abstract

Exemplary deposition methods may include delivering a boron-containing precursor to a processing region of a semiconductor processing chamber. The methods may include delivering a dopant-containing precursor with the boron-containing precursor. The dopant-containing precursor may include a metal. The methods may include forming a plasma of all precursors within the processing region of the semiconductor processing chamber. The methods may include depositing a doped-boron material on a substrate disposed within the processing region of the semiconductor processing chamber. The doped-boron material may include greater than or about 80 at. % of boron in the doped-boron material.

Claims (36)

1. A deposition method comprising:

delivering a boron-containing precursor to a processing region of a semiconductor processing chamber;

delivering a dopant-containing precursor with the boron-containing precursor, wherein the dopant-containing precursor includes a metal;

forming a plasma of all precursors within the processing region of the semiconductor processing chamber; and

depositing a doped-boron material on a substrate disposed within the processing region of the semiconductor processing chamber, wherein the doped-boron material includes greater than or about 80 at. % of boron in the doped-boron material, and wherein a metal dopant concentration within the doped-boron material is maintained at less than or about 20 at. %.

2. The deposition method of claim 1 , wherein the metal in the dopant-containing precursor comprises one or more of tungsten, molybdenum, titanium, aluminum, cobalt, ruthenium, or tantalum.

3. The deposition method of claim 2 , wherein the dopant-containing precursor comprises tungsten hexafluoride or tungsten hexacarbonyl.

4. The deposition method of claim 1 , wherein the doped-boron material is characterized by an extinction coefficient of less than or about 0.45 at 633 nm.

5. The deposition method of claim 1 , further comprising:

delivering an oxygen-containing precursor or a nitrogen-containing precursor with the boron-containing precursor.

6. The deposition method of claim 5 , wherein an oxygen content or a nitrogen content within the doped-boron material is maintained at less than or about 10%.

7. The deposition method of claim 1 , wherein the doped-boron material is characterized by a hardness of greater than or about 25 GPa.

8. The deposition method of claim 7 , wherein the substrate comprises silicon oxide, the deposition method further comprising:

etching the silicon oxide, wherein the silicon oxide etches at a rate greater than or about five times the rate at which the doped-boron material is etched.

9. A deposition method comprising:

delivering a boron-containing precursor to a processing region of a semiconductor processing chamber;

forming a plasma of the boron-containing precursor within the processing region of the semiconductor processing chamber;

forming a first layer of boron-containing material on a substrate disposed within the processing region of the semiconductor processing chamber, wherein the first layer of boron-containing material is metal-dopant free;

adding a dopant-containing precursor with the boron-containing precursor, wherein the dopant-containing precursor includes a metal; and

forming a second layer of a doped-boron material on the first layer of boron-containing material to produce a bilayer film.

10. The deposition method of claim 9 , wherein a metal dopant concentration within the second layer of the bilayer film is maintained at less than or about 10 at. %.

11. The deposition method of claim 10 , wherein the metal in the dopant-containing precursor comprises one or more of tungsten, molybdenum, titanium, aluminum, cobalt, ruthenium, or tantalum.

12. The deposition method of claim 9 , wherein the second layer of the doped-boron material comprises greater than or about 50% of a thickness of the bilayer film.

13. The deposition method of claim 12 , wherein the doped-boron material is characterized by a hardness of greater than or about 25 GPa.

14. The deposition method of claim 9 , wherein the substrate comprises silicon oxide, the deposition method further comprising:

etching the silicon oxide.

15. The deposition method of claim 14 , wherein the silicon oxide etches at a rate greater than or about 1.5 times the rate at which the bilayer film is etched.

16. A deposition method comprising:

delivering a boron-containing precursor to a processing region of a semiconductor processing chamber;

delivering a dopant-containing precursor with the boron-containing precursor, wherein the dopant-containing precursor includes a metal;

forming a plasma of all precursors within the processing region of the semiconductor processing chamber; and

depositing a doped-boron material on a substrate disposed within the processing region of the semiconductor processing chamber, wherein the doped-boron material includes less than or about 20 at. % of metal in the doped-boron material.

17. The deposition method of claim 16 , wherein the metal in the dopant-containing precursor comprises one or more of tungsten, molybdenum, titanium, aluminum, cobalt, ruthenium, or tantalum.

18. The deposition method of claim 16 , wherein the doped-boron material is characterized by an extinction coefficient of less than or about 0.45 at 633 nm.

19. The deposition method claim 16 , wherein the substrate comprises silicon oxide, the deposition method further comprising:

etching the silicon oxide, wherein the silicon oxide etches at a rate greater than or about five times the rate at which the doped-boron material is etched.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2021
From: AYDIN, AYKUT; CHENG, RUI; JANAKIRAMAN, KARTHIK
To: APPLIED MATERIALS, INC.
Reel/Frame 056635/0069 →
Continuity (1)
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