IP Library Granted Patent US 12,087,464
Granted Patent B2
US 12,087,464 · App. 17/721,839 · Granted Sep 10, 2024

Method for manufacturing conductive paste and method for manufacturing multilayer ceramic electronic component

Inventors: Tae Gyun Kwon (Suwon-si, KR); Eung Seok Lee (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01B1/22H01B1/02H01G4/302
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,087,464
App. No.
17/721,839
Granted
Sep 10, 2024
Kind
B2
Abstract

A method for manufacturing a conductive paste includes preparing a first solution including a metal particle and a first solvent, preparing a second solvent, preparing a surfactant including a core particle and an organic material disposed on a surface of the core particle, and mixing the first solution, the second solvent, and the surfactant to form a mixed solution.

Claims (51)

1. A method for manufacturing a conductive paste, comprising:

preparing a first solution including a metal particle and a first solvent;

preparing a second solvent;

preparing a surfactant including a core particle and an organic material bonded to a surface of the core particle; and

mixing the first solution, the second solvent, and the surfactant to form a mixed solution,

wherein one solvent among the first solvent and the second solvent is a hydrophobic solvent, and the other solvent is a hydrophilic solvent.

2. The method of claim 1 , further comprising:

emulsifying the mixed solution by sonication.

3. The method of claim 1 , wherein the first solvent is the hydrophobic solvent, and the second solvent is the hydrophilic solvent.

4. The method of claim 1 , wherein a ratio of a volume of the first solution to a volume of the second solvent is 1 or less.

5. The method of claim 1 , wherein the core particle includes at least one of a ceramic particle, a polymer particle, a semiconductor particle, and a metal particle.

6. The method of claim 5 , wherein the ceramic particle of the surfactant includes barium titanate (BaTiO 3 ).

7. The method of claim 5 , wherein the metal particle of the surfactant includes at least one of gold (Au), silver (Ag), and platinum (Pt).

8. The method of claim 1 , wherein the organic material includes at least one of a hydrophilic organic material, a hydrophobic organic material, and an amphiphilic organic material.

9. The method of claim 1 , wherein an average diameter of the core particle is 5 to 100 nm.

10. The method of claim 1 , wherein the hydrophilic solvent is water.

11. The method of claim 1 , wherein the conductive paste is in an oil in water emulsion state.

12. A method for manufacturing a multilayer ceramic electronic component, comprising:

preparing a ceramic green sheet;

performing the method of claim 1 to manufacture the conductive paste;

applying the conductive paste on the ceramic green sheet;

forming a ceramic laminate by stacking the ceramic green sheet to which the conductive paste is applied; and

sintering the ceramic laminate.

13. The method of claim 12 , wherein the first solvent is the hydrophobic solvent, and the second solvent is the hydrophilic solvent.

14. The method of claim 12 , wherein the conductive paste is in an oil in water emulsion state.

15. The method of claim 12 , wherein the core particle includes at least one of a ceramic particle, a polymer particle, a semiconductor particle, and a metal particle.

16. The method of claim 15 , wherein the ceramic particle of the surfactant includes barium titanate (BaTiO 3 ).

17. The method of claim 15 , wherein the metal particle of the surfactant includes at least one of gold (Au), silver (Ag), and platinum (Pt).

18. The method of claim 12 , wherein the organic material includes at least one of a hydrophilic organic material, a hydrophobic organic material, and an amphiphilic organic material.

19. A method for manufacturing a conductive paste, comprising:

preparing a first solution including a metal particle and a first solvent;

preparing a second solvent;

preparing a surfactant including a core particle and an organic material bonded to a surface of the core particle; and

mixing the first solution, the second solvent, and the surfactant to form a mixed solution; and

emulsifying the mixed solution by sonication.

20. The method of claim 19 , wherein the first solvent is the hydrophobic solvent, and the second solvent is the hydrophilic solvent.

21. The method of claim 19 , wherein a ratio of a volume of the first solution to a volume of the second solvent is 1 or less.

22. The method of claim 19 , wherein the core particle includes at least one of a ceramic particle, a polymer particle, a semiconductor particle, and a metal particle.

23. The method of claim 19 , wherein the organic material includes at least one of a hydrophilic organic material, a hydrophobic organic material, and an amphiphilic organic material.

24. The method of claim 22 , wherein the ceramic particle of the surfactant includes barium titanate (BaTiO 3 ).

25. The method of claim 22 , wherein the metal particle of the surfactant includes at least one of gold (Au), silver (Ag), and platinum (Pt).

26. The method of claim 25 , wherein an average diameter of the core particle is 5 to 100 nm.

27. A method for manufacturing a conductive paste, comprising:

preparing a first solution including a metal particle and a first solvent;

preparing a second solvent;

preparing a surfactant including a core particle and an organic material bonded to a surface of the core particle; and

mixing the first solution, the second solvent, and the surfactant to form a mixed solution,

wherein the first solvent is the hydrophobic solvent, and the second solvent is the hydrophilic solvent,

wherein a ratio of a volume of the first solution to a volume of the second solvent is 1 or less, and

wherein the core particle includes at least one of gold (Au), silver (Ag), and platinum (Pt).

28. The method of claim 27 , wherein the organic material includes at least one of a hydrophilic organic material, a hydrophobic organic material, and an amphiphilic organic material.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 059614 FRAME 0951. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 20, 2022
From: KWON, TAE GYUN; LEE, EUNG SEOK
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 060144/0691 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2022
From: KWON, TAE GYUN; LEE, EUNG SEOK
To: LTD, SAMSUNG ELECTRO-MECHANICS C
Reel/Frame 059614/0951 →
Priority Claims (1)
KR 10-2022-0016323 · Feb 8, 2022 · national
Continuity (1)
Related Publication 20230253131A1 · Aug 10, 2023