IP Library › Granted Patent US 12,087,497
Granted Patent B2
US 12,087,497 · App. 17/094,433 · Granted Sep 10, 2024

Electronic component

Inventors: Hitoshi Ohkubo (Tokyo, JP); Kenei Onuma (Tokyo, JP); Masazumi Arata (Tokyo, JP); Masataro Saito (Tokyo, JP); Kohei Takahashi (Tokyo, JP)
Assignee: TDK CORPORATION
H01F27/323H01F27/2804H01F27/29H01F27/255H01F2027/2809
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Quick Facts
Patent No.
US 12,087,497
App. No.
17/094,433
Granted
Sep 10, 2024
Kind
B2
Abstract

In a coil component, a main body portion is made of a metal magnetic powder-containing resin, and thus a resin component appears on end surfaces of the main body portion. In addition, since external terminal electrodes are made of a conductive resin, a resin component also appears on the surfaces of the external terminal electrodes. Accordingly, insulating coating layers are integrally covered with high adhesion with the end surfaces of the main body portion and the external terminal electrodes by the insulating coating layers coming into contact with the end surfaces of the main body portion so as to straddle the external terminal electrodes.

Claims (11)

1. An electronic component comprising:

an element body, wiring being provided in the element body;

a terminal electrode provided on a surface of the element body and electrically connected to the wiring; and

an insulating coating layer covering the terminal electrode, wherein

the element body is made of a metal magnetic powder-containing resin and has a mounting surface facing a mounting substrate and a rectangular end surface extending in a height direction intersecting with the mounting surface,

the terminal electrode is made of a conductive resin and continuously covers the mounting surface and the end surface of the element body,

the terminal electrode is separated from all three sides other than a side corresponding to the mounting surface and a U-shaped exposed region where the end surface is exposed from the terminal electrode is formed on the end surface,

the insulating coating layer is made of a resin material and integrally covers the terminal electrode and the exposed region on the end surface, and

a thickness of the insulating coating layer on the end surface of the element body is not uniform such that a thickness of the insulating coating layer at an intermediate position along the height direction is smaller than: (i) a thickness of the insulating coating layer at a first position in between the intermediate position and the mounting surface along the height direction and (ii) a thickness of the insulating coating layer at a second position on an opposite side of the intermediate position with respect to the first position along the height direction.

2. The electronic component according to claim 1 , wherein a surface roughness of the end surface of the element body is larger than a surface roughness of the terminal electrode.

3. The electronic component according to claim 1 , wherein the terminal electrode is arranged outward with respect to an entirety of the end surface and an entirety of the mounting surface of the element body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2020
From: OHKUBO, HITOSHI; ONUMA, KENEI; ARATA, MASAZUMI; SAITO, MASATARO; TAKAHASHI, KOHEI
To: TDK CORPORATION
Reel/Frame 054740/0807 →
Priority Claims (1)
JP 2019-207239 · Nov 15, 2019 · national
Continuity (1)
Related Publication 20210151248A1 · May 20, 2021