IP Library › Granted Patent US 12,087,591
Granted Patent B2
US 12,087,591 · App. 17/707,537 · Granted Sep 10, 2024

Plasma processing apparatus and system

Inventors: Gen Tamamushi (Miyagi, JP); Kazuya Nagaseki (Miyagi, JP)
Assignee: TOKYO ELECTRON LIMITED
H01L21/3065H01J37/3007H01J37/32082H01J37/321H01J37/32174H01J37/32449H01J37/32568H01J37/32935H01L21/30621H01L21/32136H01J37/3053H01J2237/3341H01L21/67069H01L21/67253
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Quick Facts
Patent No.
US 12,087,591
App. No.
17/707,537
Granted
Sep 10, 2024
Kind
B2
Abstract

A plasma processing apparatus includes a chamber; a substrate support disposed in the chamber and including a lower electrode; an upper electrode disposed above the substrate support; an RF source that supplies an RF power to the lower electrode or the upper electrode, the RF power having a plurality of power levels during a first sequence in a repeating time period, the plurality of power levels including a first power level during a first state and a second state, and a second power level during a third state and a fourth state; and a DC source that applies a DC voltage to the lower electrode, the DC voltage having a plurality of voltage levels during the first sequence in the repeating time period.

Claims (39)

1. A plasma processing apparatus, comprising:

a chamber;

a substrate support disposed in the chamber and including a lower electrode;

an upper electrode disposed above the substrate support;

an RF source configured to supply an RF power to the lower electrode or the upper electrode;

a DC source configured to apply a DC voltage to the lower electrode; and

a controller configured to control the RF source and the DC source, wherein

the RF power has an ON power level and an OFF power level during a first sequence in a repeating time period including time period P 1 , time period P 2 immediately following the time period P 1 , time period P 3 immediately following the time period P 2 , and time period P 4 immediately following the time period P 3 ,

the DC voltage has a positive voltage level, a zero voltage level and a negative voltage level during the first sequence in the repeating time period, and

the controller is configured to control the RF source and the DC source such that:

the DC voltage is zero in the time period P 1 , the DC voltage is negative in the time period P 2 , and the RF power is ON for both the time periods P 1 and P 2 ; and

the DC voltage is zero for the time period P 3 , the DC voltage is positive for the time period P 4 , and the RF power is OFF for the time periods P 3 and P 4 .

2. The plasma processing apparatus according to claim 1 , wherein the first sequence is repeated during the repeating time period.

3. The plasma processing apparatus according to claim 2 , wherein the repeating time period includes an exhausting phase after the repeated first sequences.

4. The plasma processing apparatus according to claim 3 , wherein the exhausting phase is executed for 10 μsec or more.

5. The plasma processing apparatus according to claim 1 , wherein the repeating time period includes an exhausting phase after the first sequence.

6. The plasma processing apparatus according to claim 5 , wherein the exhausting phase is executed for 10 μsec or more.

7. The plasma processing apparatus according to claim 1 , wherein the DC voltage transitions from negative to zero just before a transition of the RF power from ON to OFF.

8. A system, comprising:

an RF generator configured to generate an RF power having a plurality of power levels during a first sequence in a repeating time period including time period P 1 , time period P 2 immediately following the time period P 1 , time period P 3 immediately following the time period P 2 , and time period P 4 immediately following the time period P 3 ;

a DC generator configured to generate a DC voltage having a plurality of voltage levels during the first sequence in the repeating time period; and

a controller configured to control the RF generator and the DC generator such that:

the DC voltage is zero in the time period P 1 , the DC voltage is negative in the time period P 2 , and the RF power is ON for both the time periods P 1 and P 2 ; and

the DC voltage is zero for the time period P 3 , the DC voltage is positive for the time period P 4 , and the RF power is OFF for the time periods P 3 and P 4 .

9. The system according to claim 8 , wherein the first sequence is repeated during the repeating time period.

10. The system according to claim 9 , wherein the repeating time period includes an exhausting phase after the repeated first sequences.

11. The system according to claim 10 , wherein the exhausting phase is executed for 10 μsec or more.

12. The system according to claim 8 , wherein the repeating time period includes an exhausting phase after the first sequence.

13. The system according to claim 12 , wherein the exhausting phase is executed for 10 μsec or more.

14. The system according to claim 8 , wherein the DC voltage transitions from negative to zero before a transition of the RF power from ON to OFF.

15. A system comprising:

an RF generator configured to generate an RF power having a plurality of power levels during a repeating time period including time period P 1 , time period P 2 immediately following the time period P 1 , time period P 3 immediately following the time period P 2 , and time period P 4 immediately following the time period P 3 ;

a DC generator configured to generate a DC voltage having a plurality of voltage levels during the repeating time period; and

a controller configured to control the RF generator and the DC generator such that:

the DC voltage is zero in the time period P 1 , the DC voltage is negative in the time period P 2 , and the RF power is ON for both the time periods P 1 and P 2 ; and

the DC voltage is zero for the time period P 3 , the DC voltage is positive for the time period P 4 , and the RF power is OFF for the time periods P 3 and P 4 .

16. The system according to claim 15 , wherein the repeating time period includes a time period P 5 immediately following the time period P 4 .

17. The system according to claim 16 , wherein the time period P 5 has a length of 10 μsec or more.

18. The system according to claim 15 , wherein the DC voltage transitions from negative to zero before a transition of the RF power from ON to OFF.

Priority Claims (2)
JP 2018-208005 · Nov 5, 2018 · national
JP 2019-185832 · Oct 9, 2019 · national
Continuity (2)
Continuation 16674461 · Nov 5, 2019
Related Publication 20220223427A1 · Jul 14, 2022
Cited By (1)
US 12,603,248